1
Plate girders
Section class 4 elements
COMPLEX STEEL STRUCTURES
LECTURE PLAN
PLATE GIRDERS
STIFFENERS
PLATE GIRDERS FABRICATION
SPECIAL PLATE GIRDERS
BIBLIOGRAPHY
2
PLATE GIRDERS
3
WHAT IS A PLATE GIRDER ?
PLATE GIRDERS
WHERE ARE THE PLATE GIRDERS USED ?
- main beams in frames
- bridge girders
- roof girders
- gantry girders
Source [8]
4
PLATE GIRDERS
WHY THE PLATE GIRDERS ARE USED ?
- limited dimensions of hot-rolled sections
- efficient use of steel
- possible change of cross-section
5
PLATE GIRDERS
PLATE GIRDERS TYPES:
- by connections
- welded
- riveted
- by cross-section
- I-section
- box
- by material
- homogeneous (one steel grade)
- hybrid (more steel grades)
6
7
PLATE GIRDERS CROSS-SECTION
Source [2]
PLATE GIRDERS
8
Source [4]
PLATE GIRDERS CROSS-SECTION (RIVET JOINTS)
PLATE GIRDERS
9
Source [2]
PLATE GIRDERS CROSS-SECTION (WELDED JOINTS)
PLATE GIRDERS
10
OPTIMAL HEIGHT OF A PLATE GIRDER
1
1
16
10
h
l
⎛
⎞
=
÷
⋅
⎜
⎟
⎝
⎠
1
1
20
12
h
l
⎛
⎞
=
÷
⋅
⎜
⎟
⎝
⎠
- Single span:
- Continuous:
where:
l – girder span
PLATE GIRDERS
11
x
w
W
h
t
α
= ⋅
3
6
x
h
W
= ⋅
where:
α=1,1 ; 1,2 – for beams with uniform and changing cross-section
respectively
W
x
– required section modulus obtained from:
t
w
– web thickness
/
x
d
W
M
f
=
OPTIMAL HEIGHT OF A PLATE GIRDER
Source [2]
PLATE GIRDERS
12
PLATE GIRDER WEIGHT
700 100
ch
bl
q
l
=
+
⋅
- riveted girders:
- welded girders
(
)
700 100
0,85
ch
bl
q
l
=
+
⋅ ⋅
gdzie:
l – girder span [m]
PLATE GIRDERS
13
PLATE GIRDERS PRODUCED BY IRONWORKS
Source [7]
PLATE GIRDERS
14
Source [9]
np.: IKS 1200-8
h = 1200 [mm]
b = 400 [mm]
g = 9 [mm]
t = 16 [mm]
m = 186,4 [kg/m]
PLATE GIRDERS PRODUCED BY IRONWORKS
PLATE GIRDERS
15
15
PLATE GIRDERS
16
SHEAR LAG EFFECT – nonlinear distribution of normal stresses in
wide flanges
b
0
When b
0
≥ L
e
/ 50, the shear lag effect must be taken into account.
Effective width for shear lag under elastic conditions:
PLATE GIRDERS
0
eff
b
b
β
= ⋅
b
0
PLATE GIRDERS
17
PLATE GIRDERS
18
PLATE GIRDERS
19
SHEAR LAG - EXAMPLE
20
LOCAL BUCKLING OF A CROSS-SECTION
Source [8]
PLATE GIRDERS
21
21
Source [5]
PLATE GIRDERS
22
EQUILIBRIUM PATH FOR SECTION CLASS 1, 2, 3 AND 4
Source [2]
PLATE GIRDERS
23
PLATE GIRDERS
24
Source [5]
The effective area of the compression zone of a plate with the gross
cross-section area A
c
should be obtained from:
,
c eff
c
A
A
ρ
= ⋅
where:
ρ - the reduction factor for plate buckling
(4.1)
PLATE GIRDERS
PLATE GIRDERS
25
26
Source [5]
PLATE GIRDERS
27
Source [5]
PLATE GIRDERS
28
The reduction factor
ρ
may be taken as follows:
- internal compression elements
1, 0
ρ
=
2
0, 055 (3
)
1
p
p
λ
ψ
ρ
λ
−
⋅ +
=
≤
for
0, 673
p
λ
≤
for
0, 673
p
λ
>
where
(3
)
0
ψ
+
≥
(4.2)
PLATE GIRDERS
29
The reduction factor
ρ
may be taken as follows:
- outstand compression elements
1, 0
ρ
=
2
0,188
1
p
p
λ
ρ
λ
−
=
≤
for
0, 748
p
λ
≤
for
0, 748
p
λ
>
(4.3)
where:
1
28, 4
y
p
cr
b
f
t
k
σ
λ
σ
ε
=
=
≤
⋅ ⋅
PLATE GIRDERS
30
PLATE GIRDERS
31
Buckling resistance of member in compression (section class 4):
where:
Χ – buckling coefficient for relevant buckling mode,
A – cross-section area,
A
c,eff
– effective cross-section area, W
eff,y
– effective section modulus,
f
y
– yield strength,
γ
M1
– partial factor for stability
,
,
1
c eff
y
b Rd
M
A
f
N
χ
γ
⋅
⋅
=
,
,
1
LT
eff y
y
b Rd
M
W
f
M
χ
γ
⋅
⋅
=
LTB resistance of a member in bending (section class 4):
PLATE GIRDERS
32
where:
N
Ed
, M
y,Ed
, M
z,Ed
– design forces
∆M
y,Rd
, ∆ M
z,Rd
– moments due to the shift of the centroidal axis for class 4
section
N
Rd
, M
y,Rd
, M
z,Rd
– characteristic resistance
C
my
, C
mz
– bending moment factor (according to Table B.3)
χ
y
,
χ
z
– buckling coefficients
χ
LT
– LTB coefficient
∆
0
– reduction factor
0
,
,
,
,
,
,
1
)
(
)
(
∆
∆
χ
∆
χ
−
≤
+
⋅
+
⋅
+
⋅
+
⋅
Rd
z
Ed
z
Ed
z
mz
Rd
y
LT
Ed
y
Ed
y
my
Rd
y
Ed
M
M
M
C
M
M
M
C
N
N
COMPRESSION AND BIAXIAL BENDING
0
,
,
,
,
,
,
1
)
(
)
(
∆
∆
χ
∆
χ
−
≤
+
⋅
+
⋅
+
⋅
+
⋅
Rd
z
Ed
z
Ed
z
mz
Rd
y
LT
Ed
y
Ed
y
my
Rd
z
Ed
M
M
M
C
M
M
M
C
N
N
32
PLATE GIRDERS
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SHEAR BUCKLING OF WEB
Source [8]
PLATE GIRDERS
34
RESISTANCE TO SHEAR
When the following formulae for unstiffened web is not satisfied
ε
η
⋅
≤
72
w
w
t
h
the resistance to shear buckling of the web must be checked.
where:
h
w
– web heigth,
t
w
- web thickness
η = 1,2 for steel grades up to S460 and η =1,0 for higher steel grades.
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PLATE GIRDERS
35
DESIGN RESISTANCE TO SHEAR
For unstiffened or stiffened webs the design resistance for shear is
1
,
,
,
3
M
w
w
yw
Rd
bf
Rd
bw
Rd
b
t
h
f
V
V
V
γ
η
⋅
⋅
⋅
⋅
≤
+
=
(5.1)
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PLATE GIRDERS
Source [2]
36
Contribution of web
(5.2)
- from Annex A
where:
Χw – shear buckling factor (depending on )
w
λ
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PLATE GIRDERS
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37
Source [5]
PLATE GIRDERS
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Source [5]
PLATE GIRDERS
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Contribution of flanges
39
PLATE GIRDERS
PLATE GIRDERS
RESISTANCE TO TRANSVERSE FORCES
40
Source [8]
PLATE GIRDERS
RESISTANCE TO TRANSVERSE FORCES
41
PLATE GIRDERS
RESISTANCE TO TRANSVERSE FORCES
42
PLATE GIRDERS
RESISTANCE TO TRANSVERSE FORCES
43
44
STIFFENERS TYPES:
- Longitudinal
- Transverse
PLATE GIRDERS
Source [8]
45
STIFFENERS TYPES:
- single side
- double side
PLATE GIRDERS
Stiffeners can be made from flat bars or profiles.
TRANSVERSE STIFFENERS TYPES:
- end post
- rigid
- non-rigid
- intermediate
PLATE GIRDERS
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47
TRANSVERSE STIFFENERS ARE USED:
- where the point load is applied,
- at the supports,
- at rigid joints,
- where the slender panel need strengthening (section class 4).
PLATE GIRDERS
PLATE GIRDERS
48
End posts (support stiffeners) and intermediate stiffeners subjected to
point load are designed as a column with:
L
cr
= 0,75 h
w
– when both flanges are braced
L
cr
= h
w
- otherwise
PLATE GIRDERS
49
Intermediate stiffeners are analysed as a member subjected to load
equivalent to initial imperfection w
0.
0
300
s
w
=
1
2
min( ,
, )
s
a a b
=
where
PLATE GIRDERS
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CHANGE OF CROSS SECTION
Źródło [2]
PLATE GIRDERS
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Źródło [7]
CHANGE OF CROSS SECTION – FLANGE CONNECTION
PLATE GIRDERS
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53
PLATE GIRDERS
Źródło [1]
CONNECTION OF WEB AND FLANGE
PLATE GIRDERS
54
Fillet weld capacity:
2
/ 3
y
u
II
y
w
M
V S
f
J
a
τ
β γ
⋅
=
≤
⋅
⋅
∑
CONNECTION OF WEB AND FLANGE
where:
V – shear force,
S
y
- moment of area,
J
y
– moment of inertia.
Źródło [1]
PLATE GIRDERS
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56
Welding defect (undercut) may lead to stress concentration. Hence in
plate girders subjected to dynamic loads (gantry grirders) stiffeners
are not welded to tension chord (flange).
Źródło [1]
undercut
Detail A
PLATE GIRDERS
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STIFFENER CONNECTION TO WEB AND FLANGE
Źródło [5]
PLATE GIRDERS
58
PLATE GIRDER FABRICATION
PLATE CUTTING
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PLATE GIRDER FABRICATION
ASSEMBLY AND WELDING
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PLATE GIRDER FABRICATION
FINAL CROSS SECTION
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SPECIAL PLATE GIRDERS
SPECIAL PLATE GIRDERS
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SPECIAL PLATE GIRDERS
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BIBLIOGRAPHY
1. Rykaluk K. „Konstrukcje stalowe. Podstawy i elementy” DWE, Wrocław 2001
2. Łubiński M., Filipowicz A., Żółtowski W. „Konstrukcje metalowe. Część I”
Wydawnictwo Arkady, Warszawa 2006
3. Żmuda J. „Podstawy projektowania konstrukcji metalowych” Wydawnictwo Arkady,
Warszawa 1997
4. Biegus A. „Stalowe budynki halowe” Wydawnictwa Arkady Warszawa 2007.
5. PN-EN 1993-1-5:2006 „Eurokod 3. Projektowanie konstrukcji stalowych. Część 1-5:
Blachownice”
6. Bogucki W., Żyburtowicz M. „Tablice do projektowania konstrukcji metalowych”
Wydawnictwo Arkady, Warszawa 2007
7. Bródka J., Broniewicz M. „Projektowanie konstrukcji stalowych zgodnie z
Eurokodem 3-1-1 wraz z przykładami obliczeń” Wydawnictwa Politechniki
Białostockiej, Białystok 2001.
8. Materiały dydaktyczne ESDEP