Start-up of the Anammox process from the conventional activated sludge
in a membrane bioreactor
Tao Wang, Hanmin Zhang
*
, Fenglin Yang, Sitong Liu, Zhimin Fu, Huihui Chen
Key Laboratory of Industrial Ecology and Environmental Engineering, MOE, School of Environmental and Biological Science and Technology, Dalian University of Technology,
Dalian 116024, PR China
a r t i c l e
i n f o
Article history:
Received 7 October 2008
Received in revised form 1 December 2008
Accepted 2 December 2008
Available online 8 January 2009
Keywords:
Anammox
Start-up
MBR
Microbial community succession
a b s t r a c t
A lab-scale membrane bioreactor (MBR) was used to start-up the anaerobic ammonium oxidation (Anam-
mox) process from the conventional activated sludge for 2 months. Results indicated the MBR could be a
novel and suitable system for start-up of the Anammox process. The Anammox activity appeared after 16
days operation, and the average removal efficiencies of ammonia and nitrite were both over 90% in the
end. A final specific Anammox activity of 0.35 g NH
þ
4
—N þ NO
2
—N
(gVSS * d)
1
was obtained. Fluores-
cence in situ hybridization (FISH) analysis confirmed the existence of Anammox bacteria and aerobic
ammonia oxidizing bacteria. On the basis of results on MBR performance and FISH analysis, it was pro-
posed that the start-up process was essentially a microbial community succession under man-made dis-
turbance, and a climax community with Anammox bacteria as the dominant population was finally
established.
Ó 2008 Elsevier Ltd. All rights reserved.
1. Introduction
The Anammox process has been put forward as a new and
promising way to treat wastewater containing a high ammonium
concentration and low COD content in the last years. It is the
microbial oxidation of ammonium with nitrite to dinitrogen gas
under strict anoxic conditions (
Van de Graaf et al., 1995, 1996
The stoichiometry of the Anammox reaction was as follows (
):
NH
þ
4
þ 1:32NO
2
þ 0:066HCO
3
þ 0:13H
þ
! 1:02N
2
þ 0:26NO
3
þ 0:066CH
2
O
0:5
N
0:15
þ 2:03H
2
O
ð1Þ
In the process, a completely autotrophic nitrogen removal is
achieved. External organic carbon source and aeration, which are
the main operational costs in the traditional system of nitrogen re-
moval, could be excluded, so that the Anammox process would al-
low the reduction of costs compared to the traditional system. The
low amount of surplus sludge would also lead to a reduction in the
operational costs (
). As a result, the Anammox pro-
cess can save up to 90% of operation cost as compared to traditional
nitrogen treatment processes (
).
Start-up of the Anammox process has been becoming one choke
point on the application of the Anammox process. The responsible
bacteria for Anammox reaction are strictly anaerobic and chemo-
lithoautotrophic, which are identified as a deep member of Plancto-
mycetes (
Strous et al., 1999a,b). Anammox bacteria are widely
).
However, Anammox bacteria grow so slowly with doubling time of
weeks in many ecosystems (
) that the
application of Anammox needs a long start-up time. For example,
the start-up period of a full-size plant built in Rotterdam was
approximately 2 years (
).
Hitherto, limited studies have been conducted on start-up of the
Anammox process from the conventional activated sludge. To
start-up the Anammox process, the choice of reactor type is very
important. It should be suited for long-term enrichment, cultiva-
tion and quantitative analysis (
). Various reac-
tors, including fluidized bed reactor (
sequencing batch reactor (SBR) (
), rotating bio-
logical contactor (
) and gas-lift reactor (
), were applied and optimized to start-up the Anammox
process. SBR was proved to be well accepted for the following
strong points: (1) efficient biomass retention, (2) a homogeneous
distribution of substrates, products and biomass aggregates over
the reactor, (3) reliable operation for more than 1 year, and (4) sta-
ble conditions under substrate-limiting conditions (
1998; Jetten et al., 1999; Van Dongen et al., 2001
). Most SBR reac-
tors, using activated sludge as an inoculum, successfully start-up
Anammox with around 4 months or more (
na-Mora et al., 2004; Third et al., 2005; Nutchanat and Suwanchai,
2007
). For a more quickly start-up, the Anammox reactor should be
further improved.
0960-8524/$ - see front matter Ó 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2008.12.011
*
Corresponding author. Tel.: +86 411 84706173; fax: +86 411 84708083.
E-mail address:
(H. Zhang).
Bioresource Technology 100 (2009) 2501–2506
Contents lists available at
Bioresource Technology
j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / b i o r t e c h
Fortunately, a membrane bioreactor (MBR) could be developed
as a brand-new alternative to start-up Anammox process. MBR is a
biological wastewater treatment process that uses membrane to
replace the gravitational settling of the conventional activated
sludge process for the solid–liquid separation of sludge suspension
(
). MBR can overcome some limits of SBR or other
biofilm reactors for start-up of the Anammox process. In the
MBR, biomass retention is not based on settling of biomass. The
effluent is withdrawn via a membrane which is impermeable for
microbial cells. Hence, MBR enables cultivation of slow-growing
bacteria with full biomass retention. It can also make the Anam-
mox bacteria suspend as free cells in the reactor with a stirrer, so
a more homogeneous distribution of substrates and biomass can
be achieved, and a high growth rate of Anammox bacteria was ob-
tained (
). Up to date, only few studies have
been conducted to investigate the performance of MBR on start-up
of the Anammox process.
The purpose of this study was to investigate the performance of
MBR on starting up Anammox from the conventional activated
sludge. FISH analysis was performed to confirm the existence of
Anammox bacteria and a preliminary study on the microbial com-
munity succession during the start-up period was carried out. This
paper presents evidence that MBR is a new and suitable strategy
for start-up of the Anammox process.
2. Methods
2.1. Membrane bioreactor
depicts the membrane bioreactor (MBR) used during the
experiments, containing a submerged ultrafiltration hollow fibre
membrane module of curtain shape. The system had a total work-
ing volume of 4.8 L. The cylindrical reactor was equipped with a
thermostatic jacket to maintain a fixed temperature of 35 °C. The
sludge, substrates and biomass were fully mixed by a mechanical
stirrer. The reactor and feed vessels were all sealed tightly in order
to maintain anaerobic condition and covered to protect Anammox
bacteria from light and algal growth. The hollow fibre membrane
with a pore size of 0.1
l
m was arranged in the centre of the reactor
to ensure the complete retention of the suspended bacteria in the
activated sludge into reactor. The membrane was made of polypro-
pylene with total area of 0.2 m
2
.
2.2. Origin of biomass
The aerobic activated sludge from Lingshuihe Wastewater
Treatment Plant (Dalian, China) and nitrifying activated sludge
from lab-scale A/O system where simultaneous nitrification and
denitrification (SND) occurred were mixed. The mixed activated
sludge was inoculated in the MBR. Some characteristics were as
follows: MLSS 2.23 g/L, MLVSS 1.52 g/L, and MLVSS/MLSS 68.16%.
2.3. Synthetic wastewater
Ammonium and nitrite were added to a mineral medium in the
required amounts in the form of (NH
4
)
2
SO
4
and NaNO
2
. The com-
position of the mineral medium was as specially described by
. It contains (g/L): KHCO
3
1.25, KH
2
PO
4
0.025, CaCl
2
2H
2
O 0.3, MgSO
4
7H
2
O 0.2, FeSO
4
0.00625, EDTA
0.00625, and 1.25 mL/L of trace elements solution. The trace ele-
ment solution was (g/L) (
): EDTA 15,
ZnSO
4
7H
2
O 0.43, CoCl
2
6H
2
O 0.24, MnCl
2
4H
2
O 0.99, Cu-
SO
4
5H
2
O 0.25, NaMoO
4
2H
2
O 0.22, NiCl
2
2H
2
O 0.19, Na-
SeO
4
10H
2
O 0.21, H
3
BO
4
0.014, and NaWO
4
2H
2
O 0.050. The pH
of the synthetic wastewater was adjusted to 8.0 ± 0.1 by 1 M HCl
and 1 M Na
2
CO
3
before providing to the reactor. Considering that
N
2
has the lower price and has the similar function of Ar/CO
2
in
the experiment, the synthetic wastewater was flushed with N
2
in-
stead of Ar/CO
2
to expel the dissolved oxygen for maintaining
anaerobic condition.
2.4. Strategy of operation
The MBR was continuously fed with the synthetic wastewater
by the peristaltic pump and the same way permeate was sucked
up via the hollow fibre membrane module, after the reactor had
been seeded with the mixed activated sludge. In view of the prac-
tical applications of MBR for wastewater treatment, constant flux is
preferable to constant TMP (transmembrane pressure). Therefore,
the MBR in the study was operated in the mode of constant flux.
During the experiment the stirrer worked at speed of 100 rpm to
keep the biomass suspended as free cells. The synthetic wastewa-
ter was replaced every day to avoid the changes in feed composi-
tion due to biological activity or other influencing factors.
The MBR was operated at the following conditions: hydraulic
retention time (HRT) of 2 days, temperature of 35 °C, pH was con-
trolled at around 8.0. The medium concentrations of (NH
4
)
2
SO
4
and
NaNO
2
were both initially set to around 50 mg N/L. The N-loading
rate was increased by shortening the HRT or increasing the concen-
trations of (NH
4
)
2
SO
4
and NaNO
2
in the feed vessel.
2.5. Sampling and analysis
Samplings were performed daily for monitoring the effluent
quality. According to the standard methods for the examination
of water and wastewater (
), COD was analyzed, ammo-
nia and nitrite were both measured by using colorimetric method,
while nitrate was analyzed by using ultraviolet spectrophotomet-
ric method. MLSS and MLVSS were measured to demonstrate the
sludge characteristics. The pH was determined with a digital porta-
ble pH meter. The DO level was measured with a digital portable
DO meter (YSI, Model 55, USA).
2.6. FISH analysis
The sludge samples were analyzed by FISH in this study. Cell
fixation and FISH analysis were performed according to the stan-
dard hybridization protocol (
Amann, 1995; Third et al., 2001
The probe names, the rDNA target positions and the target organ-
1
2
8
7
6
10
9
4
3
5
Fig. 1. Scheme of the membrane bioreactor: (1) feed vessel, (2) influent pump, (3)
membrane module, (4) mechanical stirrer, (5) recycle pump, (6) heater, (7)
temperature sensor, (8) heating tank, (9) sampling port, and (10) membrane
permeate pump.
2502
T. Wang et al. / Bioresource Technology 100 (2009) 2501–2506
isms are shown in
. Probes were purchased as fluorophores
Cy3, Cy5 and FITC labeled from TaKaRa Company (Dalian, China).
Hybridizations were performed on 4% (w/v) paraformaldehyde-
fixed sludge samples. For image acquisitions, an epifluorescence
microscope (OlympusBX51, Japan) was used together with the
standard software package delivered with the instrument (version
4.0). A Leica TCS-SP2 confocal scanning laser microscope (CSLM)
(Leica, Germany) was used to observe more precise situations.
3. Results and discussion
3.1. MBR performance
The MBR was operated for 2 months. The temperature, pH and
DO concentration in the reactor was controlled at 35 °C, 7.8–8.2,
<0.05 mg L
1
, respectively, in order to satisfy the strict require-
ment of Anammox growth and metabolism. The type of biomass
inside the reactor was a suspension of free cells during the whole
experiment. As
describes, the experimental period could be
divided into three stages: Stage A, day 1–day 16; Stage B, day
16–day 50; and Stage C, day 50–day 60.
In Stage A, denitrifying activity was the favored process in ab-
sence of oxygen and in presence of nitrite, but no Anammox activ-
ity appeared. The effluent ammonia concentration was evidently
higher than the influent ammonia concentration, when almost all
nitrite removal was achieved. The phenomenon was also reported
in previous literatures (
Toh et al., 2002; Dapena-Mora et al., 2004;
Third et al., 2005; Nutchanat and Suwanchai, 2007
). After the
mixed activated sludge was inoculated in the MBR, the sludge
may break down due to the change in environment. The cell lysis
from aerobic bacteria, which can not adapt to the given conditions,
caused breakdown of the organic nitrogen to ammonia (
). As a result, ammonium concentrations in-
creased greatly, and even the max effluent ammonia concentration
reached 96 mg/L on day 4 which was much higher than the influ-
ent ammonia concentration at about 50 mg/L. The view was sup-
ported by the loss of MLVSS in the reactor without sludge
discharge. At that time, the dead bacteria also released large
amount of chemical oxygen demand (COD), leading that COD in
the reactor ranged from 87 to 191 mg/L during the first week.
The COD could be used as carbon source and electron donor by
denitrifying bacteria, and the nitrite in influent could be used as
electron acceptor. Since anaerobic heterotrophic denitrifying bac-
teria grew much faster than autotrophic Anammox bacteria, deni-
trifying bacteria might predominate in the first stage.
According to Jetten’s research (
), COD has
inhibiting effect on Anammox bacteria. Hence, the MBR was settled
for 2 h and the supernatant was discharged carefully on day 4, to
avoid the inhibition of COD to start-up of the Anammox process.
From the day on, the COD content in the MBR decreased, and inter-
estingly, the effluent ammonia concentration also decreased grad-
ually so that the concentration of ammonia in effluent was close to
that in influent at the end of the stage. The phenomenon might be
explained by two aspects: (1) the large amount of ammonia accu-
mulated in the reactor, resulting from cell lysis of the dead bacte-
ria, was discharged from the supernatant after the MBR was settled
and (2) with the COD decreasing, the activity of Anammox bacteria
which might exist in the sludge could be recovered so that part of
ammonia in the reactor could be consumed by Anammox bacteria.
During Stage B, the Anammox activity appeared in the MBR, as
both ammonia and nitrite was removed simultaneously. It was also
observed that the nitrite in effluent increased evidently, showing
the decreasing activity of denitrifying bacteria. The reason was
probably that most organic substrate from the breakdown of the
inoculated sludge exhausted in Stage A. The postulation was sup-
ported by decline of COD in the reactor. Even though the medium
in the MBR was lack of organic substrate, part of denitrifying bac-
Table 1
FISH oligonucleotides probes used in this study.
Probe
Sequence
rRNA
target
position
Target
organism
Reference
NSO190
CGATCCCCTGCTTTTCTCC
16S,
190–
208
Aerobic
ammonium
oxidizing
bacteria
AMX820
AAAACCCCTCTACTTAGTGCCC
16S,
820–
841
Anammox
bacteria
0
5
10
15
20
25
30
35
40
45
50
55
60
0
10
20
30
40
50
60
70
80
90
100
Stage C
Stage B
Stage A
Nitrogen Concentration (mg/L)
days
NH
4
+
-N(influent)
NH
4
+
-N(effluent)
NO
2
-
-N(influent)
NO
2
-
-N(effluent)
NO
3
-
-N(influent)
NO
3
-
-N(effluent)
Fig. 2. Profile of nitrogen removal during 60 days of operation in the MBR.
T. Wang et al. / Bioresource Technology 100 (2009) 2501–2506
2503
teria could be still survived, but denitrifying bacteria might be not
the dominant population anymore. However, Anammox bacteria in
favoring of the provided substrate and the given conditions in-
creased as the Anammox activity was observed. Thus, in the stage,
it was hypothesized that all ammonia was removed by Anammox
bacteria while the nitrite was removed through the combined
function of both denitrifying bacteria and Anammox bacteria. After
the ammonia influent concentration and the nitrite influent con-
centration were increased from 50 to 75 mg/L and 85 mg/L, respec-
tively, on day 37, the effluent ammonia concentration fluctuated
with the effluent nitrite concentration, and ammonia consumption
rate and nitrite consumption rate seemed to exhibit a good corre-
lation. The interesting phenomenon may demonstrate that Anam-
mox bacteria predominated at the end of the stage.
In Stage C, the Anammox process exhibited a good stability. The
average removal efficiencies of ammonia and nitrite were both
over
90%.
The
specific
Anammox
Activity
of
0.35 mg
NH
þ
4
—N þ NO
2
—N
(mgVSS d)
1
was obtained. The average ratio
of nitrite consumption to ammonia consumption was 1.15:1, a lit-
tle lower than the previous reported values of 1.32:1 (
). The excess utilization of
ammonia was probably due to the activities of other bacteria, such
as aerobic ammonia oxidizing bacteria living on the leakage of oxy-
gen into the MBR. In
, nitrate production was observed but the
ratio of nitrate production to ammonia removal was less than the
one obtained by Strous et al. for the stoichiometry of the Anammox
process (
). The function of nitrate production was
assured to be the generation of reducing equivalents necessary for
the reduction of CO
2
on the growth of Anammox bacteria (
). Therefore, nitrate was produced as Anammox
grew and propagated. However, a small part of denitrifying bacte-
ria surviving in the reactor might reduce nitrate produced by
Anammox bacteria.
In a word, the Anammox process was successfully started up
from the conventional activated sludge in a membrane bioreactor
within 2 months. The start-up period was considered to be shorter
than that in other literatures of usually 4 months or more (
et al., 2002; Dapena-Mora et al., 2004; Third et al., 2005; Nutchanat
and Suwanchai, 2007
), which may have relation with the complete
retention of biomass in MBR and the phenomenon of simultaneous
nitrification and denitrification (SND) in the inoculation. Some
Anammox bacteria might have already been accumulated in the
nitrifying sludge where SND occurred. The conclusion was subject
to further confirmation.
3.2. FISH analysis
Sludge samples on day 10 and day 60 were analyzed by FISH
technique. Two microbial groups, Anammox bacteria and aerobic
ammonia oxidizing bacteria, were investigated in the study.
AMX820 probe was used to target Anammox bacteria, and
NSO190 probe was used to target aerobic ammonia oxidizing
bacteria.
After 10 days operation, there are only a few bacteria hybridized
with AMX820 and NSO190, presumably Anammox bacteria
(
A) and aerobic ammonia oxidizing bacteria (
C), respec-
tively. Since Anammox bacteria grew slowly with the doubling
time of weeks, a few Anammox bacteria detected on day 10 were
Fig. 3. FISH analysis of sludge samples from the MBR on day 10 and day 60: (A, B) blue color indicates Anammox bacteria hybridized with AMX820 probe and (C, D) red color
indicates aerobic ammonia oxidizing bacteria hybridized with NSO190 probe. (For interpretation of the references to color in this figure legend, the reader is referred to the
web version of this article.)
2504
T. Wang et al. / Bioresource Technology 100 (2009) 2501–2506
considered to be originated from the inoculation of mixed conven-
tional activated sludge, which is consistent to the past reports on
discovery of Anammox bacteria in nature ecosystems or wastewa-
ter treatment systems (
Van de Graaf et al., 1996; Marcel et al.,
). On day 60, the situation in the man-made
ecosystem was quite different. As
B and D describes, Anam-
mox bacteria became the dominant population and trended to
grow in clusters, while a few aerobic ammonia oxidizing bacteria
still existed in the system. The presence of aerobic ammonia oxi-
dizing bacteria played a positive role in system performance, be-
cause they can consume any oxygen that might leak into the
reactor. This way the reactor can still maintain anaerobic, which
is favorable to Anammox bacteria (
3.3. The microbial community succession
From a new point of view, start-up of the Anammox process
from the conventional activated sludge is a process of microbial
community succession essentially. Firstly, the given conditions
were provided to generate an environmental pressure, which could
select the microbial populations that adapted to the conditions.
Just several days after the mixed activated sludge was inoculated
in the MBR, the reactor environment changed greatly resulting
from death of large amount of heterotrophs, when the COD in
the reactor increased quickly. Consequently, denitrifying bacteria,
as pioneer species, occupied the man-made ecological system,
and grew and propagated to become the dominant population at
early stage. The postulation was supported by a high denitrifying
activity and no Anammox activity in Stage A, as discussed above.
As COD was consumed by denitrifying bacteria and continuously
removed from the effluent in the reactor afterwards, denitrifying
bacteria gradually decreased due to limits of organic carbon
source. Anammox bacteria, as species of more competitive power,
replaced denitrifying bacteria as the dominant population. A cli-
max community predominated by Anammox bacteria was
achieved after 2 months operation of the MBR. At that time, the
Anammox process was successfully started up from the conven-
tional activated sludge.
3.4. Membrane fouling
The effect of biomass development on the membrane behavior
was observed as the study progressed. Fouling behavior has impor-
tant engineering implications. As the experiment progressed, the
possibility and potential for fouling became apparent. The evolu-
tion of the transmembrane pressure was monitored to study the
membrane permeability reflecting membrane fouling (
). The
membrane module was chemically cleaned only once on day 43
to control the membrane fouling as soon as the membrane pres-
sure had reached 0.045 MPa. The membrane module was taken
out of the MBR and washed by pure water, then washed liquid
was collected and concentrated, whose biomass was returned to
the reactor as much as possible. After the membrane was sub-
merged in the solution containing 0.3% NaClO for 24 h, the perme-
ability of the membrane module recovered to more than 90% of the
initial permeability. Due to death of the heterotrophs from the acti-
vated sludge and great changes of the environment in the reactor,
as discussed above, the membrane pressure increased rapidly in
early stage of about two weeks. Subsequently, the membrane pres-
sure increased relatively slowly from day 16 to the end. Thus, cell
lysis from aerobic heterotrophs was proposed to be one key factor
influencing the membrane fouling. After Anammox bacteria domi-
nated the microbial community in the reactor, metabolic products
of the growth of Anammox bacteria were considered to be another
key factor influencing the membrane fouling. As
shows that
the slope of the first 16 days was remarkably higher than that of
the later period, death of the aerobic heterotrophs probably made
more function on the membrane fouling than growth of Anammox
bacteria did.
4. Conclusions
MBR is a more promising and suitable alternative to start-up
the Anammox process. In the study, the Anammox process was
successfully started up from the conventional activated sludge
using a membrane bioreactor (MBR) within 2 months. Finally the
average removal efficiencies of ammonia and nitrite was both over
90%, and the specific Anammox Activity of 0.35 g
NH
þ
4
—Nþ
NO
2
—NÞ (gVSS * d)
1
was obtained. The start-up period was much
shorter than that reported by others, which was due to the com-
plete retention of biomass in MBR and the inherent properties of
the activated sludge. Combining results on MBR performance with
FISH analysis, it was proposed that the start-up process was essen-
tially a microbial community succession under man-made distur-
bance. After 2 months of operation, a climax community formed,
and it consisted of Anammox bacteria and some other bacteria.
Anammox bacteria became the dominant population in the com-
munity. On the other hand, the membrane fouling was investi-
gated. The transmembrane pressure increased quickly within the
first two weeks but slowly in the later period. The phenomenon
might have relation with death of the aerobic heterotrophs and
growth of Anammox bacteria. The mechanism and the control
strategy of the membrane fouling on the start-up process need fur-
ther research.
Acknowledgement
The authors thank the support given by the National Natural
Science Foundation of China (Project No. 50578024).
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