1 of 11

KRC2 ed2005 KCP--Halter 04.05.00 en

KR C2

edition2005

KCP Holder

Option --00--116--320

Customer Documentation

Issued: 24 Jun 2005

Version: 00

2 of 11

KRC2 ed2005 KCP--Halter 04.05.00 en

e

Copyright 2005

KUKA Roboter GmbH

Zugspitzstrasse 140

D--86165 Augsburg

This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without the express permission of

the publishers.

Other functions not described in this documentation may be operable in the controller. The user has no claim to these functions,

however, in the case of a replacement or service work.

We have checked the content of this documentation for conformity with the hardware and software described. Nevertheless,

discrepancies cannot be precluded, for which reason we are not able to guarantee total conformity. The information in this

documentation is checked on a regular basis, however, and necessary corrections will be incorporated in subsequent editions.

Subject to technical alterations without an effect on the function.

3 of 11

KRC2 ed2005 KCP--Halter 04.05.00 en

Contents

1

Introduction

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1

Use

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2

Configuration

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

Safety

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1

Fundamentals

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2

Additional safety instructions for the KCP holder

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3

Liability

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4

Designated use

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Fitting the KCP holder

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1

Safety

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2

Installation on the control cabinet

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3

Installation on the safety fence

11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

KCP Holder

4 of 11

KRC2 ed2005 KCP--Halter 04.05.00 en

1

Introduction

5 of 11

KRC2 ed2005 KCP--Halter 04.05.00 en

1

Introduction

The “KCP holder” option makes it possible to hang the KCP on the control cabinet door

or on the safety fence. In this documentation the installation of the holder on the KR C2

control cabinet or on the safety fence is described.

1.1

Use

The “KCP holder” option provides the following function:

G

Holder for KCP and KCP connecting cable

G

Installation on either KR C2 control cabinet or safety fence

1.2

Configuration

The KCP holder includes the following components:

G

KCP holder

G

Plate for installation on fence

G

Fastening screws

KCP Holder

6 of 11

KRC2 ed2005 KCP--Halter 04.05.00 en

2

Safety

2.1

Fundamentals

WARNING!
Failure to observe these safety instructions could result in injury or a fatal

accident and/or damage to the robot system or other property!

G

All pertinent safety regulations as well as the booklet [Safety and Installation

Instructions] are to be observed when working on the system.

G

The KUKA safety chapter [KRC Safety, General] is supplied with the robot

system and must be read and understood before commencing work.

G

The safety instructions in the KR C2 Operating Handbook must be observed.

2.2

Additional safety instructions for the KCP holder

G

Installation, exchange and service work on this option or individual components

thereof may be performed only by qualified personnel specially trained for this

purpose and acquainted with the risks involved.

2

Safety (continued)

7 of 11

KRC2 ed2005 KCP--Halter 04.05.00 en

2.3

Liability

This option is designed and built using state--of--the--art technology and in accordance

with the recognized safety rules. Nevertheless, improper installation of this option or

its employment for a purpose other than the intended one may constitute a risk to life

and limb of operating personnel or of third parties, or cause damage to or failure of the

control cabinet, resulting in damage to or failure of the entire robot system and other

material property.

The “KCP holder” option may only be used in technically perfect condition in

accordance with its designated use and only by safety--conscious persons who are

fully aware of the risks involved in its operation. Connection and use must be carried

out in compliance with this documentation.

2.4

Designated use

Using this option for any purpose other than or additional to that described in Section

1.1 is considered contrary to its designated use. The manufacturer cannot be held

liable for any damage resulting from such use.

The risk lies entirely with the user.

No liability can be accepted if these directions are disregarded.

KCP Holder

8 of 11

KRC2 ed2005 KCP--Halter 04.05.00 en

3

Fitting the KCP holder

Requirements:

G

Qualified technical personnel (skilled workers) trained in the handling of systems

and machines.

3.1

Safety

WARNING
Before installation work is started, it must be ensured that the robot system

is switched off and that the main switch is secured with a padlock to prevent

unauthorized persons from switching it on again.
The incoming power cable must be deenergized and measures must be taken

to prevent it from being inadvertently energized again.

ON

OFF

Fig. 1 Main switch in the “OFF” position and locked

3

Fitting the KCP holder (continued)

9 of 11

KRC2 ed2005 KCP--Halter 04.05.00 en

3.2

Installation on the control cabinet

(1) Turn the main switch to “OFF” and take measures to prevent it from being turned

on again.

(2) Deenergize the power cable.

(3) Observe the ESD directives.

(4) Remove the two fastening screws in the cabinet door (Fig. 2 [1]).

1

2

1

Fastening screws

2

KCP holder

Fig. 2 KCP holder fastening screws

KCP Holder

10 of 11

KRC2 ed2005 KCP--Halter 04.05.00 en

(5) Place the KCP holder onto the mounting holes in the door and screw it on firmly

(Fig. 3 [1]).

(6) Place the KCP into the holder and hang the rolled--up connecting cable in the

bracket (Fig. 3 [2]).

1

1

2

Fig. 3 KCP holder on control cabinet door

3

Fitting the KCP holder (continued)

11 of 11

KRC2 ed2005 KCP--Halter 04.05.00 en

3.3

Installation on the safety fence

(1) Turn the main switch to “OFF” and take measures to prevent it from being turned

on again.

(2) Deenergize the power cable.

(3) Observe the ESD directives.

(4) Secure the holder in accordance with (Fig. 4 [1]) using the M6x20 screws

supplied and the plate for fence installation.

1

2

1

Plate for fence installation

2

Fastening screws

Fig. 4 KCP holder for installation on fence

1

Index

Index -- i

Aufstell 11.9500 de

F

Fastening screws, 9

P

Plate for installation on fence, 5

S

Safety instructions, 6
Service work, 6

U

Use, 5