{5/12/89 Copied & modified; Fanuc 3000C M013.53, for Grand Valley. Machine is a Hitachi Seiki 60 Horizantal with Fanuc 3000C control. Change G43 G46 for OfstOn. Change G28 to G46 for OfstOff and literal 'Z400000' with tool offset. Move tool change to same line as tool call. Add PreTool. If OptionalStops, SameTool like NewTool exept for tool change. Add SetHome to beginnig of prog if ToolChangeAtHome. Change Home at end of prog to FirstHome. Delete RunTimeComments. Jim Radcliffe} {7/24/90, Added InitProg globally to posts with this remark, DWB} {1/16/91, Updated "Fanuc 3000C HS M197.56" to ".76.1", JR} {10/10/91 Copied & modified: Fanuc 3000C HS M197.76.1 For: Grand Valley Updated to .80 format Commented out CRC vector information. It cannot be fully implemented and is not required if CRC ToolPath is used and the path created is all tangent with no sharp corners. Modified tool changes: NOTES: a T code puts a tool in the Stand By position an M6 puts the tool from the Stand By position into the spindle going from tool<13 to tool>13 must put T13 in spindle 1st & visa versa CHANGES: changed to First Tool In Spindle format deleted "OpToolID ToolChng" from FirstOp changed "OpToolID ToolChng" in NewTool to "PreTool ToolChng" added GetPreTool sub to handle special requirements added a blank line between tools Modified SameTool to go home if ToolChangeAtHome. Changed 'Z400000' to 'Z' TCZ# and added SetTCZ('28.0') for the default value added PSComment. Jim Radcliffe} #1 = '#.00' #2 = '###^##0' #3 = '*###^##0' #4 = '####.####;0.' #5 = '########;0' #6 = '####^###;' #7 = '###^###0' #8 = '00' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(ToolDiameter#,4) {.72} FORMAT(Tag#,5) FORMAT(Operation#,5) {.72} FORMAT(Tool#,5) {.72} FORMAT(Parts#,5) {.72} FORMAT(Dwell#,6) {.72} FORMAT(CRCNormalVectorX#,7) FORMAT(CRCNormalVectorY#,7) FORMAT(ToolOffset#,8) FORMAT(TCZ#,7) DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Tag# ' )' EOL END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END IF Metric? {CAM file is in metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END END RETURN PSInit: {reset flags} RotateF RETURN PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqLabC 'A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqLabC 'A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqLabC 'B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqLabC 'B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN DoPostScript: PSInit EachPS SeqLabC PostScript EOL {literals} PSStuff {commands} NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqLabC EndOpPS EOL {literals} PSStuff {commands} NextPS RETURN EntryMove: IF FeedEntry? SeqLabC Feed ZIn FeedEnt EOL ELSE SeqLabC RapidC ZIn EOL END RETURN StartSub: OpenSub DoSubComment '>' Tag# EOL SeqLab {drop unconditional for proper tagging} RETURN SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END RETURN StdSub: SeqLabC 'M98Pł' Tag# 'R' Repeats# EOL StartSub RETURN FinishSub1: {part 1} UnSkipZ IF FeedConnect? SeqLabC CRCOffC EOL ELSE SeqLabC RapidC ZCP3C EOL SeqLabC CRCOffC IF NOT EmptyLine? LastFeatExtend END EOL END RETURN FinishSubG92: {part 2} SeqLabC Preset ShiftRC EOL SeqLabC EndSub EOL CloseSub SeqLabC Preset UnshftRC EOL RETURN OpenMP: TagInc SeqLabC 'M98Pł' Tag# 'R' Parts# EOL StartSub RETURN CloseMP: SeqLabC Preset ShiftPC EOL SeqLabC EndSub EOL CloseSub SeqLabC Preset UnshftPC EOL RETURN FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqLabC CRCOnC IF EmptyLine? {no CRC used or its already activated} FeedC MoveXYZC FeedRateC EOL ELSE {need vectors} FeedC MoveXYZC {'I' CRCNormalVectorX# 'J' CRCNormalVectorY#} CRCOfst FeedRateC EOL END DecelMove2 END SeqLabC CRCOnC IF EmptyLine? {no CRC used or its already activated} FeedC MoveXYZC DecelFeed EOL ELSE {need vectors} FeedC MoveXYZC {'I' CRCNormalVectorX# 'J' CRCNormalVectorY#} CRCOfst DecelFeed EOL END ELSE IF XMove? OR YMove? OR ZMove? SeqLabC CRCOnC IF EmptyLine? {no CRC used or its already activated} FeedC MoveXYZC FeedRateC EOL ELSE {CRC needed and not yet activated, need vectors & offset} FeedC MoveXYZC {'I' CRCNormalVectorX# 'J' CRCNormalVectorY#} CRCOfst FeedRateC EOL END END END RETURN ToolPath: EACHFeat IF PointFeat? SeqLabC MoveSXYC EOL IF AutoCycle? SeqLabC 'M98Pł' Tag# EOL CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} END ELSE IF RapidFeat? IF LastFeat? AND AutoCycle? {.70} SeqLabC CRCOffC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLabC RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF AutoCycle? {.70} IF LastFeat? SeqLabC CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqLabC FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqLabC FormatArc ArcFeedC EOL DecelMove2 END SeqLabC FormatArc DecelFeed EOL ELSE SeqLabC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RETURN AutoCycCutSub1: {part 1} SaveSubStatus {save tool position} SetPass1 {element cut moves} StartSub SetSRXYtoSP SeqLabC IncValue EOL RETURN AutoCycCutSub2: {part 2} ToolPath IF Repeats? AND FeedConnect? AND ZshiftOnly? SeqLabC AbsOrInc EOL {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE SeqLabC AbsOrInc RapidC ZCP2 EOL {.71.2 removed CRCOffC, gets turned off in ToolPath} END SeqLabC EndSub EOL CloseSub SetSRSubXY {restore SR to 1st position value} SetSRSubMove RETURN AutoCycPat: SetPass2 {position pattern} ToolPath {call after TagInc for correct sub calls} SetPass1 {reset} RETURN Milling: IF AutoCycle? TagInc AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat ELSE EntryMove ToolPath END RETURN G92Sub: SubWarning StdSub SeqLabC AbsOrInc Connect StrtPos EOL Milling FinishSub1 FinishSubG92 RETURN ZonlyRepAutoCycle: AutoCycPat {write pattern moves and main calls} StartSub TagInc EachCycle IF FeedConnect? SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE IF FeedEntry? IF NOT FirstCycle? SeqLabC Rapid ZCP2PlusInc EOL {.69 added Rapid, reads better} {can't call for cycle = 1, .69 changed to ZCP2PlusInc} END SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC Rapid ZInPlusInc EOL {.69 added Rapid, reads better} END END IF FirstCycle? SetStatusOff {protect Z position for incremental sub} END SeqLabC 'M98Pł' Tag# EOL NextCycle SetStatusOn AutoCycCutSub1 {build element sub} AutoCycCutSub2 {.69, removed FinishSub1} IF FeedConnect? {there is no Z up in the sub, .69} SeqLabC Rapid ZCP2 EOL {.69} END {.69} SeqLabC EndSub EOL CloseSub {Element shift, not pattern} RETURN ZonlyRep: EachCycle IF NOT FirstCycle? SeqLabC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqLabC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqLabC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END SeqLabC 'M98Pł' Tag# EOL NextCycle StartSub SkipZ ToolPath FinishSub1 SeqLabC EndSub EOL CloseSub RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN GetStartOfSameTool: DoOpComments DoPostScript CheckPass RETURN GetPreTool: SetFlagF('1') IF Equal? Tool# Num#('13') {tool = 13} PreTool ELSE IF Equal? NextTool# Num#('13') {next tool = 13} PreTool ELSE IF ToolOver?('13') IF GreaterThan? NextTool# Num#('13') {tool & next tool > 13} PreTool ELSE {tool > 13 next tool < 13} 'T13' SetFlag('1') END ELSE IF GreaterThan? NextTool# Num#('13') {tool < 13 next tool > 13} 'T13' SetFlag('1') ELSE {tool & next tool < 13} PreTool END END END END RETURN InitProg ReverseXZArcs SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls ('50') {?} SetMaxRPM('10000') {?} SetMaxFeed('500') {?} SetTCZ('28.0') IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' ToolChangeZ(28.0), TCZ(28.0) -' EOL ' The value in parenthese establishes the value the spindle will retract to.' EOL ' Its is Modal and 280000 is the default.' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp IF FirstOperation? EOR EOL IF UseComments? IF ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL IN SPINDLE )' EOL END END IF ToolChangeAtHome? SetHome END OpenSub IF Metric? {CAM file is in metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END IF MultipleParts? AND AllToolsOnePart? OpenMP END IF NOT LastTool? SeqLabC GetPreTool EOL END DoOpComments SeqLab Plane DrillOff CRCOff EOL DoPostScript SeqLabC Speed SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLabC AbsOrInc Rapid StrtPos EOL SeqLabC OfstOn EOL SeqLabC CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLabC StrtPos EOL END ELSE IF NewTool? IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLabC CoolOff EOL SeqLabC DrillOff OfstOff 'Z' TCZ# LastToolOffset EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF ToolChangeAtHome? SeqLabC AbsOrInc Rapid Home SpinOff EOL ELSE SeqLabC SpinOff EOL END IF LAST ProgStop? SeqLabC 'M00' EOL ELSE SeqLabC ProgStop EOL END IF FirstTool? AND LastTool? IF Flag?('1') SeqLabC OpToolID ToolChng EOL END SeqLabC ToolChng EOL ELSE IF Flag?('1') SeqLabC OpToolID ToolChng EOL END SeqLabC GetPreTool ToolChng EOL END {Start new Operation} ' ' EOL DoOpComments SeqLab Plane DrillOff CRCOff EOL DoPostScript SeqLabC Speed SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLabC AbsOrInc Rapid StrtPos EOL SeqLabC OfstOn EOL SeqLabC CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLabC StrtPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqLabC CoolOff EOL SeqLabC DrillOff OfstOff 'Z' TCZ# LastToolOffset EOL IF ToolChangeAtHome? SeqLabC AbsOrInc Rapid Home SpinOff EOL ELSE SeqLabC SpinOff EOL END SeqLabC 'M00' EOL {Start new Operation} ' ' EOL GetStartOfSameTool SeqLabC Plane DrillOff CRCOff EOL SeqLabC Speed SpinOn EOL SeqLabC AbsOrInc Rapid StrtPos EOL SeqLabC OfstOn EOL SeqLabC CoolOn EOL ELSE IF ToolChangeAtHome? SeqLabC DrillOff OfstOff 'Z' TCZ# LastToolOffset EOL SeqLabC AbsOrInc Rapid Home EOL SeqLabC ProgStop EOL {Start new Operation} ' ' EOL GetStartOfSameTool SeqLabC Plane DrillOff CRCOff EOL SeqLabC SpeedC SpinOn EOL SeqLabC AbsOrInc Rapid StrtPos EOL SeqLabC OfstOn EOL SeqLabC CoolOn EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqLabC CoolOff EOL END IF NewToolOffset? SeqLabC DrillOff OfstOff 'Z' TCZ# LastToolOffset EOL {Start new Operation} GetStartOfSameTool SeqLabC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL SeqLabC OfstOn EOL ELSE {Start new Operation} GetStartOfSameTool SeqLabC PlaneC AbsOrInc Rapid StrtPos SpeedC EOL END IF NOT CoolOff? AND LAST CoolOff? SeqLabC CoolOn EOL END END END END END END {common point for all operations} IF Milling? SeqLabC ZCP2C EOL IF Repeats? TagInc IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? FindAnyZMoves {for normal abs subroutine} IF NoZMoves? ZonlyRep ELSE G92Sub {pattern shift, not element} END ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END SeqLabC RapidC ZCP3C EOL SeqLabC CRCOffC IF NOT EmptyLine? LastFeatExtend END EOL ELSE IF Drilling? IF Repeats? TagInc StdSub SeqLabC AbsOrInc Rapid StrtPos EOL END SeqLabC DrillCP EOL GetCycle SeqLabC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL ToolPath SeqLabC DrillOff EOL IF Repeats? FinishSubG92 END SeqLabC RapidC ZCP3C EOL END END NextOp IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLabC CoolOff EOL SeqLabC DrillOff OfstOff 'Z' TCZ# ToolOfst EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? CloseMP END DoEndOpPS IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier} SeqLabC AbsOrInc Rapid FirstHome SpinOff EOL ELSE SeqLabC SpinOff EOL END IF ProgStop? SeqLabC 'M00' EOL END IF NOT FirstTool? EachOp IF FirstOperation? IF Flag?('1') {T13 is in Stand By} SeqLabC OpToolID ToolChng EOL END SeqLabC GetPreTool ToolChng EOL {puts 1st tool in spindle and calls 2nd to to Stand By} END NextOp END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqLabC 'M30' EOL EOR EOL nullfoot EOL EOR EOL Post EOR EOL Close Retag IF UseComments? Reopen SetScale('1') IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END