{Fanuc 3000C Kit M052.54} {12/7/88 added G41, G42 & G40 for CRC. Added GearRange. Low gear range is S06} {(60 rpm) to S85 (850 rpm) which is 10%. The high range is S22 (880 rpm) to S85} {(3400 rpm) which is 2.5%. Multiply low by 10, high by 40. Also, 'M38' is the} {command to put machine in low gear, 'M39' is for high gear. Removed nested} {subroutines. When the 2nd sub reaches the M99 (return from sub) command, it} {was returning to the main program. - Danny Ball} {7/24/90, Added InitProg globally to posts with this remark, DWB} {1/18/91, Updated "Fanuc 3000C Kit M052.56" to ".76.1", JR} {9/9/91, Updated Fanuc 3000C Kit M052.76.1 to .80 format, JR} {9/10/91 Copied & modified: Fanuc 3000C Kit M052.80 For: Bizal Mfg Machine: Matsuura 1000 Vertical Control: Fanuc 3000C Added preset line to beginning of program. Moved CoolOn to OfstOn line. Changed OfstOff from G45Z0 to G45Z10000. Using 'M19', on same line as OfstOff, instead of SpinOff at tool change positions. Tool Changes: Changed to First Tool Not In Spindle Changed DialTool to OpToolID ToolChng Deleted ResetTool No GearRanges Changed GearRange to TABLE Modified Form in ResEdit Jim Radcliffe} #1 = '#.00' #2 = '###^##0' #3 = '*###^##0' #4 = '####.####;0.' #5 = '########;0' #6 = '####^###;' #7 = '###^0000' FORMAT(FileFeet#,1) FORMAT(FileMeters#,1) FORMAT(ToolDiameter#,4) {.72} FORMAT(Tag#,5) FORMAT(Operation#,5) {.72} FORMAT(Tool#,5) {.72} FORMAT(Parts#,5) {.72} FORMAT(Dwell#,6) {.72} FORMAT(CRCNormalVectorX#,7) FORMAT(CRCNormalVectorY#,7) DoSubComment: IF UseComments? AND SubComment? '( SUB NUMBER: ' Tag# ' )' EOL END RETURN DoOpComments: IF UseComments? SetScale('1') IF OperationIDComment? '( OPERATION ' Operation# ': ' OperationType$ ' )' EOL END IF OperationComment? '( ' OperationComment$ ' )' EOL END IF WorkGroupComment? '( ' WorkGroupComment$ ' )' EOL END IF ToolTypeComment? '( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL END IF ToolComment? '( ' ToolComment$ ' )' EOL END IF Metric? {CAM file is in metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END END RETURN PSInit: {reset flags} RotateF RETURN PSStuff: {revised.72} IF FourthCW? FORMAT(FourthDegree#,2) SeqLabC 'A' FourthDegree# EOL FourthCWF {reset flag} END IF FourthCCW? FORMAT(FourthDegree#,3) SeqLabC 'A' FourthDegree# EOL FourthCCWF {reset flag} END IF FifthCW? FORMAT(FifthDegree#,2) SeqLabC 'B' FifthDegree# EOL FifthCWF {reset flag} END IF FifthCCW? FORMAT(FifthDegree#,3) SeqLabC 'B' FifthDegree# EOL FifthCCWF {reset flag} END RETURN DoPostScript: PSInit EachPS SeqLabC PostScript EOL {literals} PSStuff {commands} NextPS RETURN DoEndOpPS: PSInit EachEOPS SeqLabC EndOpPS EOL {literals} PSStuff {commands} NextPS RETURN EntryMove: IF FeedEntry? SeqLabC Feed ZIn FeedEnt EOL ELSE SeqLabC RapidC ZIn EOL END RETURN StartSub: OpenSub DoSubComment '>' Tag# EOL SeqLab {drop unconditional for proper tagging} RETURN SubWarning: IF NOT FeedConnect? IF AnyZshift? ' ' EOL '( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL ' ' EOL END END RETURN StdSub: SeqLabC 'M98Pł' Tag# 'R' Repeats# EOL StartSub RETURN FinishSub1: {part 1} UnSkipZ IF FeedConnect? SeqLabC CRCOffC EOL ELSE SeqLabC RapidC ZCP3C EOL SeqLabC CRCOffC IF NOT EmptyLine? LastFeatExtend END EOL END RETURN FinishSubG92: {part 2} SeqLabC Preset ShiftRC EOL SeqLabC EndSub EOL CloseSub SeqLabC Preset UnshftRC EOL RETURN OpenMP: IF EquallySpacedOffsets? TagInc SeqLabC 'M98Pł' Tag# 'R' Parts# EOL StartSub END RETURN CloseMP: IF EquallySpacedOffsets? SeqLabC Preset ShiftPC EOL SeqLabC EndSub EOL CloseSub SeqLabC Preset UnshftPC EOL END RETURN FormatArc: IF ArcCW? CWArcC ELSE CCWArcC END MoveXYZC IF ArcIJFormat? ArcIJC ELSE ArcRC END RETURN StdLine: {enables CRC on first call, .70} IF Decelerate? IF RoomToDecel? DecelMove1 SeqLabC CRCOnC IF EmptyLine? {no CRC used or its already activated} FeedC MoveXYZC FeedRateC EOL ELSE {need vectors} FeedC MoveXYZC 'I' CRCNormalVectorX# 'J' CRCNormalVectorY# CRCOfst FeedRateC EOL END DecelMove2 END SeqLabC CRCOnC IF EmptyLine? {no CRC used or its already activated} FeedC MoveXYZC DecelFeed EOL ELSE {need vectors} FeedC MoveXYZC 'I' CRCNormalVectorX# 'J' CRCNormalVectorY# CRCOfst DecelFeed EOL END ELSE IF XMove? OR YMove? OR ZMove? SeqLabC CRCOnC IF EmptyLine? {no CRC used or its already activated} FeedC MoveXYZC FeedRateC EOL ELSE {CRC needed and not yet activated, need vectors & offset} FeedC MoveXYZC 'I' CRCNormalVectorX# 'J' CRCNormalVectorY# CRCOfst FeedRateC EOL END END END RETURN ToolPath2: {NoNesting} {.72.1, this is for AutoCycles only} EACHFeat IF RapidFeat? IF LastFeat? SeqLabC CRCOffC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLabC RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF LastFeat? SeqLabC CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqLabC FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE IF ArcFeat? EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqLabC FormatArc ArcFeedC EOL DecelMove2 END SeqLabC FormatArc DecelFeed EOL ELSE SeqLabC FormatArc ArcFeedC EOL END NEXTQuadrant END END END NEXTFeat RETURN CutAutoCycle: {NoNesting} SaveSubStatus {save tool position} SetPass1 {element cut moves} SetSRXYtoSP SeqLabC IncValue EOL IF Repeats? AND ZshiftOnly? AND MultipleParts? EachRep EntryMove ToolPath2 IF NOT FeedConnect? SeqLabC RapidC PRIME ZCP2 EOL END NextRep SeqLabC AbsOrInc RapidC ZCP2 EOL ELSE EntryMove ToolPath2 SeqLabC AbsOrInc RapidC ZCP2 EOL END SetSRSubXY {restore tool position} SetSRSubMove ReSetPass2 {restore for positioning moves} RETURN ToolPath: EACHFeat IF PointFeat? SeqLabC MoveSXYC EOL IF AutoCycle? IF MultipleParts? {NoNesting} CutAutoCycle ELSE IF Repeats? IF ZShiftOnly? SeqLabC 'M98Pł' Tag# EOL ELSE CutAutoCycle END ELSE SeqLabC 'M98Pł' Tag# EOL END END CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY} END ELSE IF RapidFeat? IF LastFeat? AND AutoCycle? {.70} SeqLabC CRCOffC RapidC MoveXYZC EOL ELSE IF XMove? OR YMove? OR ZMove? SeqLabC RapidC MoveXYZC EOL END END ELSE IF LineFeat? IF AutoCycle? {.70} IF LastFeat? SeqLabC CRCOffC FeedC MoveXYZC FeedRateC EOL ELSE IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps} SeqLabC FeedC MoveXYZC FeedRateC EOL ELSE StdLine {enables CRC on first call} END END ELSE StdLine END ELSE IF ArcFeat? EACHQuadrant IF LastQuadrant? AND Decelerate? IF RoomToDecel? DecelMove1 SeqLabC FormatArc ArcFeedC EOL DecelMove2 END SeqLabC FormatArc DecelFeed EOL ELSE SeqLabC FormatArc ArcFeedC EOL END NEXTQuadrant END END END END NEXTFeat RETURN AutoCycCutSub1: {part 1} SaveSubStatus {save tool position} SetPass1 {element cut moves} StartSub SetSRXYtoSP SeqLabC IncValue EOL RETURN AutoCycCutSub2: {part 2} ToolPath IF Repeats? AND FeedConnect? AND ZshiftOnly? SeqLabC AbsOrInc EOL {.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath} ELSE SeqLabC AbsOrInc RapidC ZCP2 EOL {.71.2 removed CRCOffC, gets turned off in ToolPath} END SeqLabC EndSub EOL CloseSub SetSRSubXY {restore tool position} SetSRSubMove RETURN AutoCycPat: SetPass2 {position pattern} ToolPath {call after TagInc for correct sub calls} SetPass1 {reset} RETURN Milling: IF AutoCycle? IF MultipleParts? OR Repeats? {NoNesting} ToolPath ELSE TagInc AutoCycCutSub1 EntryMove AutoCycCutSub2 AutoCycPat END ELSE EntryMove ToolPath END RETURN G92Sub: IF MultipleParts? {NoNesting} EachRep IF AutoCycle? ToolPath ELSE IF FirstCycle? EntryMove ELSE IF FeedConnect? {.72.1, minor changes to entry} SeqLabC FeedC StrtPosC EOL SeqLabC ZInC FeedEntC EOL ELSE SeqLabC RapidC StrtPosC EOL SeqLabC ZCP2C EOL IF FeedEntry? SeqLabC FeedC ZInC FeedEntC EOL ELSE SeqLabC RapidC ZInC EOL END END END ToolPath FinishSub1 END NextRep ELSE TagInc StdSub Milling FinishSub1 FinishSubG92 END RETURN ZonlyRepAutoCycle: {NoNesting} IF MultipleParts? ToolPath ELSE TagInc AutoCycPat {write pattern moves and main calls} StartSub SaveSubStatus {save tool position} SetSRXYtoSP SeqLabC IncValue EOL EachRep IF NOT FirstCycle? IF NOT FeedConnect? SeqLabC ZCP2 EOL END END EntryMove ToolPath2 IF NOT FeedConnect? SeqLabC RapidC PRIME ZCP2 EOL END NextRep SeqLabC AbsOrInc RapidC ZCP2 EOL SetSRSubXY {restore tool position} SetSRSubMove SeqLabC EndSub EOL CloseSub END RETURN ZonlyRep: TagInc EachCycle IF NOT FirstCycle? SeqLabC Connect StrtPos EOL {.71.2, added Connect} END IF FeedConnect? SeqLabC FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC} ELSE {Entry/Exit Connect} IF FeedEntry? IF NOT FirstCycle? SeqLabC RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END SeqLabC Feed ZInPlusInc FeedEnt EOL ELSE SeqLabC RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better} END END IF MultipleParts? {NoNesting} SkipZ ToolPath FinishSub1 ELSE SeqLabC 'M98Pł' Tag# EOL END NextCycle IF NOT MultipleParts? {NoNesting, nest OK here} StartSub SkipZ ToolPath FinishSub1 SeqLabC EndSub EOL CloseSub END RETURN CheckPass: IF AutoCycle? {use the correct StrtPos} SetPass2 ELSE SetPass1 END RETURN GetStartOfSameTool: DoOpComments DoPostScript CheckPass RETURN InitProg ReverseXZArcs InitWFONum SetFlood UseSeparateSubCalls SetMaxSeparateSubCalls ('50') {?} SetMaxRPM('10000') {?} SetMaxFeed('500') {?} IF PSComment? AND UseComments? 'PostScript:' EOL ' Literals: put between single or double quotes.' EOL ' Separate commands and literals with at least one space.' EOL ' A CR ( RETURN key ) will start a new line.' EOL ' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL ' EndOP -' EOL ' all literals and commands before an ENDOP command' EOL ' will appear at the beginning of the operation. All ' EOL ' literals and commands after an ENDOP command will appear' EOL ' at the end of the operation. ' EOL ' 4thAxisCW(12.5), 4ACW(12.5) -' EOL ' generates a + A move of the value you specify' EOL ' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL ' generates a - A move of the value you specify' EOL ' 5thAxisCW(30), 5ACW(30) -' EOL ' generates a + B move of the value you specify' EOL ' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL ' generates a - B move of the value you specify' EOL END EachOp {Start of post processing *********************} IF FirstOperation? EOR EOL IF ToolChangeAtHome? SetHome END IF UseComments? IF ProgramNameComment? '( PROGRAM: ' ProgramName$ ' )' EOL END IF ProgramComment? '( ' ProgramComment$ ' )' EOL END IF FormatNameComment? '( FORMAT: ' FormatName$ ' )' EOL END IF TimeComment? '( ' Date$ ' AT ' Time$ ' )' EOL END IF MovesComment? '( OUTPUT IN ' MoveType$ ' INCHES )' EOL END IF PartsComment? '( PARTS PROGRAMMED: ' Parts# ' )' EOL END IF StartToolComment? '( FIRST TOOL NOT IN SPINDLE )' EOL END END OpenSub IF Metric? {CAM file is in metric, tools and tool path} SetScale('.03937007874') { change to English, this is an English post} END SeqLabC Preset 'X0Y0Z10000' EOL IF MultipleParts? AND AllToolsOnePart? OpenMP END SeqLab OpToolID ToolChng EOL DoOpComments SeqLabC Plane DrillOff CRCOff EOL DoPostScript SeqLabC TABLE(1,Speed,1) SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLabC AbsOrInc Rapid StrtPos EOL SeqLabC OfstOn CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLabC StrtPos EOL END ELSE IF NewTool? IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLabC CoolOff EOL SeqLabC OfstOff 'Z10000' LastToolOffset IF MultipleParts? AND OneToolAllParts? AND FullUp? EOL CloseMP SeqLabC END 'M19' EOL DoEndOpPS IF ToolChangeAtHome? SeqLabC AbsOrInc Rapid Home EOL END IF LAST ProgStop? SeqLabC 'M00' EOL ELSE SeqLabC ProgStop EOL END {Start new Operation} SeqLab OpToolID ToolChng EOL DoOpComments SeqLabC Plane DrillOff CRCOff EOL DoPostScript SeqLabC TABLE(1,Speed,1) SpinOn EOL IF MultipleParts? AND OneToolAllParts? AND FullUp? OpenMP END CheckPass SeqLabC AbsOrInc Rapid StrtPos EOL SeqLabC OfstOn CoolOn EOL IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? OpenMP SeqLabC StrtPos EOL END ELSE IF SameTool? DoEndOpPS IF LAST ProgStop? SeqLabC CoolOff EOL SeqLabC OfstOff 'Z10000' LastToolOffset SpinOff EOL SeqLabC 'M00' EOL {Start new Operation} GetStartOfSameTool SeqLabC TABLE(1,Speed,1) SpinOn EOL SeqLabC PlaneC AbsOrInc Rapid StrtPos EOL SeqLabC OfstOn CoolOn EOL ELSE IF CoolOff? AND LAST NOT CoolOff? SeqLabC CoolOff EOL END IF NewToolOffset? {Start new Operation} GetStartOfSameTool SeqLabC OfstOff 'Z10000' LastToolOffset EOL SeqLabC PlaneC AbsOrInc Rapid StrtPos EOL SeqLabC OfstOn EOL ELSE {Start new Operation} GetStartOfSameTool SeqLabC PlaneC AbsOrInc Rapid StrtPos EOL END IF NOT CoolOff? AND LAST CoolOff? SeqLabC CoolOn EOL END END END END END {common point for all operations} IF Milling? SeqLabC ZCP2C EOL IF Repeats? IF ZshiftOnly? IF AutoCycle? {incremental Autocycle sub can have Z moves} ZonlyRepAutoCycle ELSE {Z shift only, NOT Auto Cycle} IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls? FindAnyZMoves {for normal abs subroutine} IF NoZMoves? ZonlyRep ELSE G92Sub {pattern shift, not element} END ELSE {no sep subs desired} G92Sub END END {end Auto Cycle IF} ELSE {not Z only} G92Sub END {end Z only IF} ELSE {no repeat OPs} Milling END SeqLabC RapidC ZCP3C EOL SeqLabC CRCOffC IF NOT EmptyLine? LastFeatExtend END EOL ELSE IF Drilling? IF Repeats? IF MultipleParts? EachRep ELSE TagInc StdSub END SeqLabC AbsOrInc Rapid StrtPos EOL END SeqLabC DrillCP EOL GetCycle SeqLabC Cycle FromCP StrtPos ZDepth RLevel Dwell Peck Retract FeedEnt EOL ToolPath SeqLabC 'G80' EOL IF Repeats? IF MultipleParts? NextRep ELSE FinishSubG92 END END SeqLabC RapidC ZCP3C EOL END END NextOp IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane? CloseMP END SeqLabC CoolOff EOL SeqLabC OfstOff 'Z10000' ToolOfst IF MultipleParts? AND OneToolAllParts? AND FullUp? EOL CloseMP SeqLabC END 'M19' EOL DoEndOpPS IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier} SeqLabC AbsOrInc Rapid FirstHome EOL END IF ProgStop? SeqLabC 'M00' EOL END IF MultipleParts? AND AllToolsOnePart? CloseMP END SeqLabC EOP EOL EOR EOL nullfoot EOL EOR EOL Post EOR EOL Close Retag IF UseComments? SetScale('1') Reopen IF FileBytesComment? '( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL END IF FileFeetComment? '( FILE LENGTH: ' FileFeet# ' FEET )' EOL END IF FileMetersComment? '( FILE LENGTH: ' FileMeters# ' METERS )' EOL END Close END