Current Flow Diagram
Edition 05.01
For alternatives to relay and fuse positions as well as multi-pin connector wiring - see ”Fitting locations”
section.
Fuse colours
30 A – green
25 A – white
20 A – yellow
15 A – blue
10 A – red
7.5 A – brown
5 A – beige
3 A – lilac
97–14163
4
Fuel pump relay (409)
2
X contact relief relay (18), (up to October 1998)
Note:
The number in brackets behind the part
designation denotes the control number on the
housing.
Relay locations on relay plate:
Relay locations on the 13 position additional relay
carrier above the relay plate:
X contact relief relay (100), (from November
1999)
Golf/Bora
No. 16/1
1.6 litre/74 kW Simos, engine codes AEH,
1.6 litre/74 kW Simos, engine codes AKL,
from May 1999
1
2
3
4
5
6
7
8
9
10
11
12
13
14
97-29819
5/31
J
59
3
9
2
ro
6,0
7/30
ro
16,0
4
S
176
110A
500
502
5
S
177
110A
2
S
163
50A
sw
16,0
31
a
b
B
50
30
M
sw
35,0
T
6/3
J
226/8
A41
ro/sw
2,5
✱
ro/sw
1,0
J
226/6
ro/sw
1,0
D
/50b
ro/sw
2,5
✱
ro/sw
1,5
88
ro/sw
2,5
T
bl
0,5
137
T
2e/2
4/2
L
DFM
G
C
C
1
B1+
ro/sw
2,5
D97
ro/sw
2,5
41
ro/sw
0,5
✱
✱
✱
ro/sw
2,5
bl
0,5
A
/+
✱✱
ro
16,0
A
/+
Current Flow Diagram
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li
= purple
ge = yellow
Edition 05.01
or = orange
Golf/Bora
No. 16/2
Alternator, starter
A
– Battery
B
– Starter
C
– Alternator
C1
– Voltage regulator
D
– Ignition/starter switch
J59 – X contact relief relay
J226 – Starter inhibitor and reversing light relay
S163 – Fuse -2- (30), in fuse box/battery
S176 – Fuse -4- (30), in fuse box/battery
S177 – Fuse -5- (30), in fuse box/battery
T2e – 2-pin connector, near starter (only models
without air conditioner)
T4
– 4-pin connector, near starter (only models with
air conditioner)
T6
– 6-pin connector, brown, in control unit
protective housing, in plenum chamber, left
500
– Screw connection -1- (30), on relay plate
502
– Screw connection -1- (30a), on relay plate
A41
– Positive (+) connection (50), in dash panel
wiring harness (up to April 2001)
D97
– Connection (50), in engine compartment wiring
harness
✱
– Only models with manual gearbox
–
–
–
Only models with automatic gearbox
–
●
●
–
Up to April 2001
✱✱
– Up to August 2000
–
●
●
–
From September 2000
gn/br
0,5
N
152
br
2,5
J
T80/71
361
T4a/1
gn/ge
0,5
T80/78
T4a/3
T4a/4
15
16
17
18
19
20
21
22
23
24
25
26
27
28
T80/1
T
6/1
sw/li
1,5
T80/3
T4a/2
sw/li
1,5
T
14a/8
A104
ro
6,0
501
A98
D
/30
A32
ro
2,5
ro
6,0
ro
1,5
P
Q
S
10
15A
10
10a
S
229
15A
sw
1,5
90
A2
sw
2,5
29
29a
D
/15
115
sw
2,5
sw/li
1,5
ro/li
1,5
T
6/4
1,5 ro/gn
97-25669
D78
ro/li
1,0
121
31
a
31
a
b
sw
0,5
Current flow diagram
Edition 08.99
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li
= lilac
ge = yellow
or = orange
Golf/Bora
No. 16/3
Simos control unit, ignition system
D
– Ignition/starter switch
J361 – Simos control unit, centre in plenum chamber
N152 – Ignition transformer
P
– Spark plug connector
Q
– Flame plug
S10 – Fuse in relay plate fuse box
S229 – Fuse in fuse holder
T4a – 4-pin connector
T6
– 6-pin connector, brown, in protective housing
for connectors, left in plenum chamber
T14a – 14-pin connector, in cable channel left in engine
compartment
T80 – 80-pin connector
501
– Screw connection -2- (30), on relay plate
A2
– Positive (+) connection (15), in dash panel
wiring harness
A32
– Positive connection (30), in dash panel wiring
harness
A98
– Positive connection -4-(30), in dash panel wiring
harness
A104
– Positive connection -2- (15), in dash panel
wiring harness
D78
– Positive connection -1- (30a), in engine
compartment wiring harness
97-25670
29
30
31
32
33
34
35
36
37
38
39
40
41
42
31
a
31
a
J
361
2
1
G
40
T80/76
li/ge
0,5
li/ro
0,5
li
0,5
T
14a/4
br/bl
0,5
T80/53
bl
0,5
li
0,35
128
51
br/ws
0,5
li/ro
0,5
T80/62
108
3
br/bl
0,5
li/ro
0,5
220
D101
br
2,5
T80/2
gr/ws
0,5
T80/19
144
T
10/1
gn/ws
0,5
T80/18
T
10/2
W
gr/ws
0,35
3
1
4
G
62
G
2
2
c
ro/sw
0,5
T80/22
T
10/5
ro/sw
0,5
J
ro
0,5
226 /6
✱
12
608
Current flow diagram
Edition 08.99
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li
= lilac
ge = yellow
or = orange
Golf/Bora
No. 16/4
Simos control unit, coolant temperature sender,
Hall sender
G2
– Coolant temperature sender
G40 – Hall sender
G62 – Coolant temperature sender
J226 – Starter inhibitor and reversing light relay, above
central electrics
J361 – Simos control unit, centre in plenum chamber
T10 – 10-pin connector, orange, in protective housing
for connectors, left in plenum chamber
T14a – 14-pin connector, in cable channel left in engine
compartment
T80 – 80-pin connector
220
– Earth connection (sender earth), in engine
wiring harness
608
– Earth point, in centre of plenum chamber
D101
– Connection -1-, in engine compartment wiring
harness
✱
– For vehicles with manual gearbox only
–
–
–
For vehicles with automatic gearbox only
97-25671
31
a
31
a
43
44
45
46
47
48
49
50
51
52
53
54
55
56
338
c
br/bl
0,5
33
J
361
T80/69
T80/74
T8/1
T8/2
T8/3
T8/5
T8/4
T8/7
M
T8/8
J
T80/59
li/ws
1,0
ws
0,5
T80/75
li/sw
0,5
li/ro
0,5
li/ge
0,5
F
60
G
69
V
60
G
88
G
28
ge
0,5
T80/56
ws
0,5
T80/63
T
3/1
T
3/2
T
3/3
sw
0,5
gn
0,5
T80/14
T80/24
br
0,5
F
88
1
2
T80/66
li
1,0
220
T80/70
br/bl
0,5
Current flow diagram
Edition 08.99
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li
= lilac
ge = yellow
or = orange
Golf/Bora
No. 16/5
Simos control unit, throttle vale control part,
engine speed sensor, power steering pressure
switch
F60 – Idling switch
F88 – Power assisted steering pressure switch
G28 – Engine speed sender
G69 – Throttle valve potentiometer
G88 – Throttle valve positioner potentiometer
J338 – Throttle valve control unit
J361 – Simos control unit, centre in plenum chamber
T3
– 3-pin connector, near intake manifold
T8
– 8-pin connector
T80 – 80-pin connector
V60 – Throttle valve positioner
220
– Earth connection (sender earth), in engine
wiring harness
97-25672
31
a
31
a
57
58
59
60
61
62
63
64
65
66
67
68
69
70
J
361
li
1,0
li/gn
1,0
li/ro
1,0
li/bl
1,0
ro/li
1,0
ro/li
1,0
ro/li
1,0
ro/li
1,0
1
N
33
2
1
N
32
2
1
N
31
2
1
N
30
2
T80/65
T80/73
T80/58
T80/80
D95
T80/68
G
61
gr
0,5
T
3a/3
T
3a/1
T
3a/2
sw
0,5
bl
0,5
sw
1,0
T80/67
D102
ro/li
1,5
T
14a/5
S
232
10A
32a
32
99
bl
4,0
A101
ro/li
1,0
ro/li
1,5
T80/8
T
10/7
gn
0,5
T80/10
bl/ro
0,5
✱✱
✱✱
T80/11
ws
0,5
✱✱✱
T
10/8
T
10/4
Current flow diagram
Edition 08.99
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li
= lilac
ge = yellow
or = orange
Golf/Bora
No. 16/6
Simos control unit, knock sensor, injectors
G61 – Knock sensor I
J361 – Simos control unit, centre in plenum chamber
N30 – Injector, cylinder 1
N31 – Injector, cylinder 2
N32 – Injector, cylinder 3
N33 – Injector, cylinder 4
S232 – Fuse in fuse holder
T3a – 3-pin connector, near intake manifold
T10 – 10-pin connector, orange, in protective housing
for connectors, left in plenum chamber
T14a – 14-pin connector, in cable channel left in engine
compartment
T80 – 80-pin connector
A101
– Connection -3- (87), in dash panel wiring
harness
D95
– Connection (injectors), in engine compartment
wiring harness
D102
– Connection -2-, in engine compartment wiring
harness
✱✱
– Air conditioning system
✱✱✱
– Connection for radiator fan control unit
97-28835
31
a
31
a
J
361
J
217
T68/3
or/br
0,5
T
10w/3
T
10w/2
or/br
0,5
J
217
T68/25
or/sw
0,5
or/sw
0,5
A122
or/br
0,35
ws
0,5
A121
or/sw
0,35
sw
0,5
71
72
73
74
75
76
77
78
79
80
81
82
83
84
T80/31
T80/29
141
142
114
ge/sw
1,0
102
1
2
br
1,0
N
79
608
608
br
1,0
✱
br/ro
2,5
or/br
0,35
or/sw
0,35
J
104
T47a/15
J
104
T47a/11
T47/19
T25/11
T47/20
T25/10
can-h
can-l
Current Flow Diagram
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li
= purple
ge = yellow
Edition 05.01
or = orange
Golf/Bora
No. 16/7
Simos control unit, heater element (crankcase
breather)
J104 – ABS/ABS with EDL control unit
J217 – Automatic gearbox control unit
J361 – Simos control unit, in plenum chamber, centre
N79 – Heater element (crankcase breather)
T10w– 10-pin connector, white, in protective housing
for connectors, in plenum chamber, left
T25 – 25-pin connector, on ABS/ABS with EDL
control unit
T47 – 47-pin connector, ABS with EDL/TCS/ESP
control unit (up to July 2000)
T47a – 47-pin connector, ABS/ABS with EDL/TCS/ESP
control unit (from August 2000)
T68 – 68-pin connector
T80 – 80-pin connector
114
– Earth connection, in automatic gearbox wiring
harness
608
– Earth point, in plenum chamber, centre
A121
– Connection (high bus), in dash panel wiring
harness
A122
– Connection (low bus), in dash panel wiring
harness
✱
– Only models with manual gearbox
–
–
–
Only models with automatic gearbox
97-29820
E30
J
361
g
T80/20
e
f
A27
T
10/6
bl/ws
0,5
0,35 bl/ws
br/sw
1,0
G
39
T
4b/2
T
4b/3
1,0 ws
T
4b/4
T80/27
T80/26
sw
1,0
br
1,0
T80/25
bl
1,0
T80/9
br/bl
1,0
li/gn
1,0
1
2
4
bl/ge
1,0
3
T80/13
T80/12
ro/ge
0,5
1
N
156
2
T80/64
ws
1,0
sw
1,0
gr
1,0
G
70
T
4b/1
1,5 bl/ro
li/ro
1,0
1
N
80
2
T80/15
bl/ge
1,5
T
10/9
gn/br
0,5
0,35 gn/br
101
ge/sw
1,0
T80/6
S3/4
17/30
23/87
J
17
20
18/C
4
22/50
21/31
S2/5
24/TK
19/86
16/85
T80/4
li/ws
0,5
T
6/2
S3/6
sw
0,5
S3/3
20
li/ws
0,5
S3/5
ro/sw
1,5
S3/2
br/ge
0,5
S3/1
140
li/ws
0,5
A125
J
234
T75/72
9
31
31
a
d
85
86
87
88
89
90
91
92
93
94
95
96
97
98
Current Flow Diagram
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li
= purple
ge = yellow
Edition 05.01
or = orange
Golf/Bora
No. 16/8
Simos control unit, lambda probe, air mass meter,
activated charcoal filter system solenoid valve,
intake manifold change-over valve, fuel pump relay
G39 – Lambda probe
G70 – Air mass meter
J17 – Fuel pump relay
J234 – Airbag control unit, behind lower console
J361 – Simos control unit, in plenum chamber, centre
N80 – Activated charcoal filter system solenoid valve
1
N156 – Intake manifold change-over valve
T4b – 4-pin connector, near catalyst
T6
– 6-pin connector, brown, in control unit
protective housing, in plenum chamber, left
T10 – 10-pin connector, orange, in protective housing
for connectors, in plenum chamber, left
T75 – 75-pin connector
T80 – 80-pin connector
A27
– Connection (speed signal), in dash panel wiring
harness
A125
– Connection (crash signal), in dash panel wiring
harness
E30
– Connection (87a), in engine wiring harness
–
●
●
–
Up to April 2001
97-29763
bl
4,0
504
e
f
G
6
1
3
4
2
G
M
S
228
15A
28a
bl/ro
1,5
G
32
1
2
269
li/sw
0,35
br/ws
0,35
T
14a/9
39
br/ws
0,5
br/ws
1,0
br/ws
0,5
li/ro
0,35
br/ws
0,5
10A
34a
34
bl
4,0
A100
S
234
A99
ge/sw
1,0
28
151
br/ws
0,35
146
br/ws
0,35
E30
10A
43a
43
bl/ge
2,5
S
243
bl
4,0
g
T
6/5
64
bl
4,0
bl
4,0
ge/sw
1,0
ge/sw
1,0
bl/ge
1,5
e
f
h
i
j
ge/sw
1,0
T
14a/
6
97
T
6/6
ge/sw
1,0
83
99
100
101
102
103
104
105
106
107
108
109
110
111
112
135
br
1,5
br
0,5
S1/1
42
br
4,0
81
br
2,5
129
131
br
1,5
✱✱✱
✱✱✱
br
4,0
31
d
Current Flow Diagram
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li
= purple
ge = yellow
Edition 05.01
or = orange
Golf/Bora
No. 16/9
Fuel pump, fuel gauge sender, coolant shortage
indicator sender
G
– Fuel gauge sender
G6
– Fuel pump
G32 – Coolant shortage indicator sender
S228 – Fuse 28 in fuse box
S234 – Fuse 34 in fuse box
S243 – Fuse 43 in fuse box
T6
– 6-pin connector, brown, in control unit
protective housing, in plenum chamber, left
T14a – 14-pin connector, in cable channel left in engine
compartment
42
– Earth point, next to steering column
81
– Earth connection -1-, in dash panel wiring
harness
135
– Earth connection -2-, in dash panel wiring
harness
269
– Earth connection (sender earth) -1-, in dash
panel wiring harness
504
– Screw connection -1- (87F), on relay plate
A99
– Connection -1- (87), in dash panel wiring
harness
A100
– Connection -2- (87), in dash panel wiring
harness
E30
– Connection (87a), in engine wiring harness
✱✱✱
– From May 2000
–
●
●
–
Up to April 2000
97-25676
T32/7
T32/28
J
285
gn
0,35
T32/10
T32/22
li/ro
0,35
br/ws
0,35
gn/sw
0,35
7a
F
1
1
2
T
14a/
2
sw/gn
1,0
S
7
10A
T
14a/3
ws/bl
0,5
gn
0,35
sw
2,5
7
gn/sw
0,5
22
B163
K
3
K
28
T
14a/
1
1,0 sw/ws
e
f
h
br
1,0
3
23
br
2,5
608
br
2,5
3
G
266
T
14a/12
br/bl
0,5
br/bl
0,35
br
1,0
2
85
S
5
7.5A
5
G
22
T32a/18
br/bl
0,35
K
38
e
f
h
i
j
T
14a/7
114
115
116
117
118
119
120
121
122
123
124
125
126
113
5a
1
T
14a/11
sw/bl
0,5
1,0 ge/sw
A20
Current Flow Diagram
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li
= purple
ge = yellow
Edition 05.01
or = orange
Golf/Bora
No. 16/10
Dash panel insert, oil pressure warning, oil level/oil
temperature sender, speedometer sender, coolant
temperature/coolant shortage warning lamp
F1
– Oil pressure switch
G22 – Speedometer sender (Hall sender, on gearbox)
G266 – Oil level/oil temperature sender
✱
J285 – Control unit with display in dash panel insert
K3
– Oil pressure warning lamp
K28 – Coolant temperature/coolant shortage warning
lamp
K38 – Oil level warning lamp
✱
S5
– Fuse in fuse box
S7
– Fuse in fuse box
T14a – 14-pin connector, in cable channel left in engine
compartment
T32 – 32-pin connector, blue
T32a – 32-pin connector, green
85
– Earth connection -1-, in engine compartment
wiring harness
608
– Earth point, in plenum chamber, centre
A20
– Connection (15a), in dash panel wiring harness
B163
– Positive (+) connection -1- (15), in interior
wiring harness
✱
– Only with flexible service interval display
97-29764
A27
bl/ws
0,35
e
f
h
bl/ws
0,35
gn/br
0,35
li/sw
0,35
li
0,35
39
2
bl
0,35
br/ge
0,5
T32/21
T32/11
T32/5
T32/8
K
105
3
G
T
12a/10
T32/3
T32/12
K
2
J
285
1
G
A13
br/ge
0,35
H
3
✱
89
G
5
G
21
128
129
130
131
132
133
134
135
136
137
138
139
140
127
49
br
1,5
42
135
br
4,0
110
br
2,5
br
1,5
103
✱✱✱
✱✱✱
✱✱✱
✱✱✱
Current Flow Diagram
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li
= purple
ge = yellow
Edition 05.01
or = orange
Golf/Bora
No. 16/11
Dash panel insert, coolant temperature gauge, fuel
gauge, rev. counter, speedometer, alternator
warning lamp
G1
– Fuel gauge
G3
– Coolant temperature gauge
G5
– Rev. counter
G21 – Speedometer
H3
– Warning buzzer
J285 – Control unit with display in dash panel insert
K2
– Alternator warning lamp
K105 – Reserve fuel warning lamp
T12a – 12-pin connector, connection for Climatronic
only
T32 – 32-pin connector, blue
42
– Earth point, next to steering column
49
– Earth point, on steering column
135
– Earth connection -2-, in dash panel wiring
harness
A13
– Connection (door contact switch), in dash panel
wiring harness
A27
– Connection (speed signal), in dash panel wiring
harness
✱
– Engine speed signal from engine control unit
✱✱✱
– From May 2000
97-29843
T16/7
gr/ws
0,5
T32/25
K
A76
gr/ws
0,35
72
or/br
0,35
T32a
20
T32a
19
or/sw
0,35
76
gr/ws
0,35
30
J
285
T6e/3
E
86
E
109
bl/gn
0,35
bl
0,35
T32a/25
bl/gr
0,35
T32a
23
T32a
24
110
br/ws
0,35
G
17
ϑ
2
1
108
br/ws
0,35
br/ge
0,35
J
119
T32a/26
T6e/1
T6e/2
T6e/4
142
143
144
145
146
147
148
149
150
151
152
153
154
141
J
533
W
T32a/5
can-l
can-h
K
83
Current Flow Diagram
ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li
= purple
ge = yellow
Edition 05.01
or = orange
Golf/Bora
No. 16/12
Dash panel insert, multi-function display, ambient
temperature indicator, self-diagnosis connection,
exhaust emissions warning lamp
E86 – Multi-function display call-up button
E109 – Multi-function display, memory switch
G17 – Ambient temperature sensor
J119 – Multi-function display
J285 – Control unit with display in dash panel insert
J533 – Data bus diagnostic interface, in dash panel
insert
K83 – Exhaust emissions warning lamp
T6e – 6-pin connector
T16 – 16-pin connector, in dash panel centre,
self-diagnosis connection
T32 – 32-pin connector, blue
T32a – 32-pin connector, green
A76
– Connection (diagnosis wire K), in dash panel
wiring harness