Effect of various drying methods on texture and color of tomato halves (Gholam Reza Askari, Zahra Emam Djomeh)

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EFFECT OF VARIOUS DRYING METHODS ON TEXTURE AND

COLOR OF TOMATO HALVES

GHOLAM REZA ASKARI, ZAHRA EMAM-DJOMEH

1

and

MARYAM TAHMASBI

Transfer Phenomena Laboratory, Department of Food Science, Technology and

Engineering, Faculty of Biosystems Engineering, Agricultural Campus

University of Tehran

Karaj, 31587-11167, Iran

Accepted for Publication May 6, 2009

ABSTRACT

Tomatoes were pretreated with osmotic solutions (NaCl and sucrose) at

different concentrations and then dried using hot air (75C, 1.5 m/s), a vacuum
(55C, 75 kPa) or hot-air drying followed by microwave treatment (400 W,
10 s). The effects of pretreatment and drying method on the drying kinetics
were examined. A puncture test and scanning electron microscopy were used
to analyze the effects of these processes on texture and microstructure. Hunter
values (
L, a, b) were used to measure color. Measurements showed that two
osmotic solutions, S

3

(40% sucrose, 5% NaCl) and S

4

(40% sucrose, 10%

NaCl), performed better, reducing drying times and having a positive effect on
microstructure, but an adverse effect on hardness. Apart from the type of
process, dehydration reduced firmness and collapsed the structure of tomato
halves. The subsequent microwave treatment then caused further damage,
especially on the surface of the dried samples, but enhanced their color when
combined with appropriate osmotic treatment.

PRACTICAL APPLICATIONS

This study shows that the color and structural changes of tomato during

drying can be reduced using appropriate procedure. This may find application
in the production of dried tomato with better appearance and lower drying cost.

KEYWORDS

Color, drying kinetics, hot-air drying, microstructure, microwave drying,

osmotic pretreatment, texture, vacuum drying

1

Corresponding author. TEL:

+98-21-8879-6165; FAX: +98-21-8879-6165; EMAIL: emamj@ut.ac.ir

Journal of Texture Studies 40 (2009) 371–389.
© 2009, Wiley Periodicals, Inc.

371

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INTRODUCTION

Dehydration is an important process in the chemical and food processing

industries. The basic objective of drying food products is the removal of water
from a solid to the point where microbial spoilage and deteriorating chemical
reactions are greatly minimized. Tomato, being a popular fruit, finds numerous
uses in both fresh and processed forms. Processed products include ketchup,
sauces, pastas and juice. However, drying is not a popular way to process
tomatoes because of its adverse effect on the quality of the final product. The
fruit tissue darkens upon drying (Gupta and Nath 1984) and a strong distinc-
tive flavor develops. Nevertheless, interest in the production of dried tomatoes
is increasing as a result of their potential use in pizza toppings, snacks and
other savory dishes.

A number of methods are used to dry fruits and vegetables. Hot-air drying

is the most common method. However, this method can cause an unpleasant
taste and color and reduce the nutritional content of the product (Silveira et al.
1996; Goula et al. 2006; Toor and Savage 2006). It can also bring about a
decline in porosity and water absorbance capacity and a shifting of the solutes
from the internal part of the drying material to the surface over the long drying
period at high temperatures (Feng and Tang 1998; Drouzas et al. 1999;
Maskan 2001). Also, low thermal conductivity of food materials in the falling
rate period limits heat transfer to the inner part of food during conventional
heating (Feng and Tang 1998).

The elimination of these problems, preventing significant quality loss and

achieving fast and effective thermal processing, has resulted in the increasing
use of microwaves for drying food. Microwave drying is rapid, more uniform
and energy efficient compared with conventional hot-air drying (Drouzas and
Schubert 1996). In the microwave process, energy is converted into the kinetic
energy of the water molecules and then into heat when the water molecules
realign in the changing electrical field and interact with the surrounding
molecules (Mudgett 1989; Khraisheh et al. 1997).

Predrying treatment and drying substantially affect the quality of the

products. Osmotic pretreatment preceding air drying was found to be advan-
tageous to the quality of the products (Collins et al. 1997; Shi et al. 1999;
Lewicki et al. 2002). The combination of osmotic dehydration and microwave-
convective drying has been proposed by a number of researchers for fruits and
vegetables to reduce drying time and introduce into the products solutes such
as sucrose, salt and calcium (Torreggiani 1993; Ertekin and Cakaloz 1996).
In addition, osmotic dehydration is effective at relatively low temperatures
with minimal damage to color and texture (Silveira et al. 1996; Moreno et al.
2000; Valencia Rodriguez et al. 2003; Stojanovic and Silva 2007). However,
there is little information about the effect of combined methods such as

372

G.R. ASKARI, Z. EMAM-DJOMEH and M. TAHMASBI

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osmotic hot-air and osmotic-convective microwave drying on texture, color
and, especially, on the microstructure of dried tomatoes.

The objective of this investigation was to compare the drying kinetics,

texture, color and microstructure of tomato halves using a combination of
drying techniques. The effect of the type of osmotic solution used (brine or
sugar; single or binary) was also evaluated.

MATERIALS AND METHODS

Sample Preparation

Fresh tomatoes (Lycopersicon esculentum var. Roma) obtained from a

local market in Tehran, Iran and were sorted visually for color (bright red),
firmness, size (diameter 4–5 cm) and lack of blemishes. In comparison with
other varieties, Roma has a firm and pulpy tissue with lower moisture content
and is therefore suitable for drying. The fresh tomatoes were placed at an
ambient temperature (20C) for 24 h before the experiments. Prior to drying,
the tomatoes were cut into halves and placed in small hermetic containers.
Three replications were run for each experiment.

Osmotic Pretreatment

The halves were osmotically dehydrated in NaCl and NaCl–sucrose solu-

tions (Table 1) at a regulated temperature (30

⫾ 2C) and agitation of 150 rpm.

The halves (30 g) were placed in 600-mL beakers containing the osmotic
solution and maintained inside a temperature-agitation controlled bath. The
weight ratio of the fruit medium to osmotic medium was less than 1:10 to
avoid significant dilution of the medium and a subsequent decrease of the
driving force during the process. The samples were removed from the solution
at 15, 30, 60, 120, 180 and 240 min of immersion, drained and the excess

TABLE 1.

TYPE OF OSMOTIC SOLUTION

Solution

% NaCl

% Sucrose

S1

5

30

S2

10

30

S3

5

40

S4

10

40

S5

15

30

S6

15

0

373

TEXTURE AND COLOR CHANGES IN DRYING TOMATOES

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solution on their surfaces was removed with absorbent paper. Pretreated
samples were completely dried using one of the following drying methods.

Hot-Air Drying

Tomato halves were dried in a pilot plant hot-air drier (tray dryer, Arm-

field, Hampshire, England). The drying was operated at an air velocity of
1.5 m/s parallel to the drying surface of the slices at 75C dry bulb temperature.
The operation mode was controlled using a computer connected to the dryer.
To obtain the drying curves, moisture loss was recorded with a digital balance
(Cobos, Homburg, Germany) at 5-min intervals beginning 30 min after the
start of drying until 30 min before end of drying, after which point it was
measured every 10 min. Hot-air drying was conducted until a moisture content
of 0.2 kg/kg dry matter was reached.

Vacuum Drying

Vacuum conditions were maintained using a vacuum pump and moni-

tored with a manometer. Two steel plates heated by electric resistance provided
the thermal energy. An automatic regulator controlled the temperature of the
plates. The experimental procedure consisted of putting food samples on the
hot plate, closing the door of the chamber and putting the chamber under a
vacuum. Tomato samples were withdrawn from the dryer at set intervals and
their weights determined using an analytical balance with accuracy to 0.001 g.
The temperature of the plate was set at 55C and the pressure of the chamber at
75 kPa.

Microwave-Assisted Hot-Air Drying

Hot-air drying was conducted as previously described until a moisture

content of 0.3 kg/kg dry matter was reached. Initial observation revealed that
using a higher moisture content produced a lower quality product; thus,
samples with a low moisture content of 0.3 kg/kg were used. After this point,
to obtain uniform moisture distribution in the samples, they were placed in a
hermetically sealed container for 30 min. Next, the samples were transferred to
a programmable domestic microwave oven (Butane MR-1, Butane, Tehran,
Iran, maximum output of 1,000 W at 2,450 MHz.) for the microwave treat-
ment. It was observed that charring and sample boiling occurred at 800 and
600 W, respectively. Thus, only the 400 W power level was chosen for 5-, 10-
and 15-s treatment times. Samples were placed at the centre of the turntable in
the microwave (400 W, 10 s). The use of the turntable was necessary to achieve
uniform heating of the samples and to reduce the level of microwave power on

374

G.R. ASKARI, Z. EMAM-DJOMEH and M. TAHMASBI

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the magnetron (Khraisheh et al. 1997). After the microwave treatment, none of
the samples had the same moisture content. The maximum recorded moisture
content was 0.18 kg/kg.

The microwave power available to the load was measured using an IEC

Standard Method 60705 (IEC, 2004) with some modifications. Cold ethanol
was used instead of water to verify the microwave heating efficiency. This
liquid was chosen because of its low dielectric constant (

e

″) and high loss

factor (

e

′) that represent good absorption and low reflection of microwave

energy. The measured efficiency of the cavity was approximately 70% (Pereira
et al. 2007).

Microstructure

Scanning electron microscopy (SEM) was used to analyze microstruc-

tural changes during drying. To obtain the SEM images, small pieces were
taken from both the inner parts and surface of the tomato slices. The samples
were coated with a very thin layer of gold under high vacuum and analyzed
using a scanning electron microscope (XL-30, Philips, Amsterdam, the
Netherlands).

Mechanical Properties

Firmness was evaluated by measuring the stress at maximum force using

a texture analyzer (H5KS-Hounsfield, Redhill, England). Samples were kept at
20C until analysis to minimize the influence of temperature on the textural
results. Stress at maximum force is related to the hardness and firmness of the
samples. Measurements were performed at a constant speed of 1 mm/s using
a cylindrical puncture flat-head probe (d

= 1.6 mm).The samples were cut into

halves using a sharp knife and their texture firmness was analyzed by punching
the newly cut surface of each half. Stress (

s), in MPa, was then calculated

using Eq. (1):

σ

= ×

F

A

10

6

(1)

where F is the maximum force in Newtons read by the texture analyzer and A
is the area of the puncture probe in mm

2

. Changes in textural hardness were

reported as the ratio between the maximum force obtained for treated samples
to that observed for fresh ones (Heredia et al. 2007).

Color

Color evaluation of the tomato samples was performed using a Hunter-

Lab ColorFlex, A60-1010-615 model colorimeter (Hunter-Lab, Reston, VA)

375

TEXTURE AND COLOR CHANGES IN DRYING TOMATOES

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that measures lightness (L), redness (a) and yellowness (b) together with their
ratio (a/b), which represents color quality. The desired tomato color properties
are higher L, higher a and lower a/b. The total color difference was calculated
using the following equation, where subscript 0 refers to the color reading of
the fresh apple. Fresh apple was used as a reference and a larger

DE denotes

greater color change from the reference material.

ΔE

L

L

a

a

b

b

=

(

)

+

(

)

+

(

)

0

2

0

2

0

2

(2)

Hue angle (h*) is expressed in degrees: 0° (red), 90° (yellow), 180°

(green) and 270° (blue), and was calculated as

h

b

a

*

=

tan

1

(3)

Water Content

Water content was measured using a vacuum drier at 70C until a constant

weight was achieved (AOAC, 1980; 22.013).

Statistical Analyses

Experiments were conducted in triplicate and an analysis of variance of

the results was carried out using MSTATC software (Michigan State Univer-
sity, East Lansing, MI). The means obtained from each set were compared
using the Duncan’s multiple range test based on a completely randomized
design (0.05 confidence level).

RESULTS AND DISCUSSION

The influence of dehydration time and type of osmotic solution are shown

in Fig. 1. The osmotic process was evaluated in terms of water loss and solid
gain. A typical high rate of water removal (and solid uptake) in the initial
stages was observed, followed by slower removal (and uptake) in later steps. A
number of researchers have reported similar results (Lazarides et al. 1995;
Kowalska and Lenart 2001; Park et al. 2002; Azoubel and Murr 2004).

The effect of the addition of sucrose to water loss and solid gain in binary

systems was investigated. These parameters were higher when salt was used
alone. The lower molecular weight and its effect on reducing water activity
allow it to penetrate fruit tissue at a higher rate. However, as saltiness is
generally undesirable in dried fruits, its use is limited.

376

G.R. ASKARI, Z. EMAM-DJOMEH and M. TAHMASBI

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Sucrose can form a barrier layer that reduces water loss and solute

uptake. Two osmotic mediums (S

3

: 40% sucrose

+ 5% NaCl and S

4

: 40%

sucrose

+ 10% NaCl) that showed higher performance were selected for

complementary analysis on the samples. Changes in water loss during 60 min
of dehydration were about 60%, whereas further dewatering, which occurred
between 60 and 180 min, was about 35%. After 180 min, there were no evident
changes in water loss, thus that time was selected as the end of the osmotic
dehydration process.

Complementary drying processes were followed using other drying

methods. Their related curves are shown in the Figs. 2–4. Convective drying
of fresh tomato halves at 75C was a long process requiring 330 min. Evapo-
ration of water from the loose and moist structure of the fresh tomato was
easy. There was no constant rate of evaporation during drying period.
Osmotic pretreatment greatly reduced dehydration time, from 330 to
240 min, for both pretreated samples. There was no significance difference
between the two pretreated samples and repeatability of the process was
good (cv

< 10%).

0.0

0.5

1.0

1.5

2.0

2.5

3.0

0

30

60

90

120

150

180

210

240

TIME (min)

SOLID GAIN (%)

5% NaCl+ 30% sucrose

10% NaCl+ 30% sucrose

5% NaCl+ 40% sucrose

10% NaCl+ 40% sucrose

15% NaCl+ 30% sucrose

15% NaCl+ 0% sucrose

0

10

20

30

40

50

60

0

30

60

90

120

150

180

210

240

TIME (min)

WATER LOSS (%)

5% NaCl+ 30% sucrose

10% NaCl+ 30% sucrose

5% NaCl+ 40% sucrose

10% NaCl+ 40% sucrose

15% NaCl+ 30% sucrose

15% NaCl+ 0% sucrose

FIG. 1. WATER LOSS AND SOLID GAIN DURING OSMOTIC DEHYDRATION OF

TOMATO HALVES

377

TEXTURE AND COLOR CHANGES IN DRYING TOMATOES

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Similar results were obtained for vacuum-dried samples. At low pressure

(75 kPa) and temperature (55C), fresh tomato halves dried in 28 h, whereas
pretreated samples reached the same water content in 22 h (Fig. 3).

The drying kinetics of fresh and pretreated tomato samples during micro-

wave treatment are shown in Fig. 4. At this stage, samples were hot-air dried
until the water content was reduced to 0.3 g/g wet basis for pretreated and
other samples. The semidried samples were then placed in a microwave oven
(P

= 400 W) to finishing the drying process over three time periods (5, 10 and

15 s). As can be seen, treatment for 5 s had no significant effect on water

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

0

50

100

150

200

250

300

350

osmosed with (5% NaCl + 40% sucrose)

osmosed with (10% NaCl + 40% sucrose)

Fresh (un-osmosed tomatoes)

FIG. 2. HOT-AIR DRYING CURVES FOR FRESH AND PRETREATED TOMATO HALVES

WB, wet basis.

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

0

5

10

15

20

25

30

osmosed with (5% NaCl + 40% sucrose)

osmosed with (10% NaCl + 40% sucrose)

Fresh (un-osmosed tomatoes)

FIG. 3. VACUUM DRYING CURVES FOR FRESH AND PRETREATED TOMATO HALVES

WB, wet basis.

378

G.R. ASKARI, Z. EMAM-DJOMEH and M. TAHMASBI

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content, although microwave treatment can reduce moisture content signifi-
cantly. The 15 s processing time reduced moisture content, but undesirable
changes such as surface burning and charring occurred. Therefore, 10 s was
chosen as the optimum microwave treatment period for all samples. Micro-
wave treatment reduced drying time to 50 and 75 min for pretreated and
untreated samples, respectively, in only 10 s.

Mechanical changes induced by pretreatment and drying processes were

analyzed in the dried samples. Texture strength change is shown as the ratio
between the maximum forces reached in puncture analysis of the treated
samples to that obtained in puncture analysis of fresh ones. The fresh tomato
samples hypothetically show a value equal to unity (1). Values of less than 1
indicate softening and texture weakening of the samples. The results showed
that osmotic treatment resulted in general softening of the tomato pulp regard-
less of the osmotic solution. Similar results have been reported for tomatoes
(Heredia et al. 2007) and other products (Chirlat and Talens 2005).

In the present study, S

4,

resulting in a higher solid content, softens and

weakens the texture of the samples more than did S

3

. This phenomenon was

observed in the samples after all complementary drying processes. Compa-
rable results for the effects of osmotic solutions were obtained for hot-air,
vacuum and microwave-assisted hot-air drying. In all drying methods, the
pretreated samples had a softer texture at the end of the drying process.
Dehydration made the tomato halves softer than fresh tomatoes. Therefore,
considering the moderate conditions (55C and 75 kPa) in vacuum drying,
higher texture strength was observed in the vacuum-dried samples (Fig. 5).

Greater results were observed for hot-air microwave-dried samples,

which showed less texture strength in the puncture test. Structural collapse and

0.10

0.15

0.20

0.25

0.30

0.35

0.40

0

2

4

6

8

10

12

14

16

FIG. 4. MICROWAVE CONVECTIVE DRYING CURVES FOR FRESH AND PRETREATED

TOMATO HALVES

WB, wet basis.

379

TEXTURE AND COLOR CHANGES IN DRYING TOMATOES

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texture weakening during microwave treatment have been reported for other
products (Askari et al. 2006). Increasing salt concentrations had a strong effect
on loss factor (Heredia et al. 2007; De los Reyes et al., 2007) and led to more
texture weakening of microwave-dried tomato halves.

Measured values including total color difference (

DE), color quality (a/b)

and hue angle for all drying methods and pretreatments are presented in
Table 2. It is clear that color parameters are affected apart from any drying
method; however, in this study, there were also significant differences between
the specific drying methods. Comparison shows a noticeable effect between
the osmotic technique and fresh tomatoes for color, but a negligible difference
with the other drying methods. Thus, it can be said that, for dried samples,
there is no significant difference between the osmotic pretreated technique and
other techniques. This indicates that for drying tomatoes, the drying technique
is the main factor affecting color of the dried samples.

The prolonged drying time for the vacuum drying technique caused

higher values of (

DE) than for other methods, but no considerable difference

with the hot-air and microwave-assisted hot-air drying. The a/b values for all
samples showed that microwave-assisted hot-air drying with the application of
an appropriate osmotic treatment is the most suitable technique for drying
tomato halves. The effect of microwave-assisted hot-air drying depended upon
the nature of the osmotic solution. The higher amount of salt in samples treated
with the S

4

osmotic solution led to an increase in the loss factor and in heat

generation, especially in the outer layers of the surface. Therefore, more color
change was observed on the surfaces of these samples. Subsequently, a sig-
nificant decrease in hue angle was observed in the samples treated with
solution 4.

0.0

0.2

0.4

0.6

0.8

1.0

1.2

S3

-os

mo

tic

S4

-os

mo

tic

S3

-ai

r

S4

-ai

r

sh-

air

S3

-va

ccu

m

S4

-va

ccu

m

sh-

vac

cum

S3

-ai

rMW

S4

-ai

rMw

sh-

airM

W

fres

h t

om

ato

F

max .

treated/fresh

FIG. 5. MECHANICAL CHANGE INDUCED BY PRETREATMENT AND DRYING METHOD

IN TOMATO HALVES (OS1, OSMOSED WITH 5% NaCl

+ 40% SUCROSE; OS2, OSMOSED

WITH 10% NaCl

+ 40% SUCROSE)

MW, microwave.

380

G.R. ASKARI, Z. EMAM-DJOMEH and M. TAHMASBI

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Apart from microwave drying, the advantages of osmotic dehydration

were observed in other drying techniques. These effects were also described by
Mujumdar (2000). The effects of osmotic pretreatment on the surface are
shown in Fig. 6. Compared with fresh tomatoes, the surface of the osmotic-
treated samples had a shrunken structure such that there was no evident
cellular structure. There was no apparent difference between treated samples,
but there was some dissimilarity in the stronger osmotic treatment for the S

4

solution as a result of the higher salt concentration. As a consequence, more
shrunken structure is evident in the samples pretreated with the S

4

osmotic

solution.

The effects of hot-air drying on the microstructural properties of the

completely dried samples are shown in Fig. 7. Hot-air drying affected the
surface of the dried samples. Both pretreated and fresh samples were affected,
however, the influence of drying method on the fresh samples was stronger.
The osmotic process preserved samples from undesirable structural changes,
especially for samples treated with the S

4

solution. The surface of treated

samples was softer than for fresh samples that were treated with only hot-air
drying.

As a result of moderate drying conditions in the vacuum drying treatment,

there were no clear differences between the pretreated samples and those dried
only by vacuum drier. However, there was variation in the surfaces only visible
at the microstructural level as shown in Fig. 8. The movement of liquid water

TABLE 2.

EFFECT OF DRYING METHOD AND PRETREATMENT TOTAL COLOR DIFFERENCE (

DE),

COLOR QUALITY (a/b) AND HUE ANGLE OF TOMATO SAMPLES

Drying method

Pretreatment

DE

a/b

Hue angle

Fresh tomato

0.00

e

1.64

⫾ 0.05

f

31.37

⫾ 0.78

a

S

3

*

0.64

⫾ 0.03

d

1.64

⫾ 0.08

f

31.37

⫾ 0.92

a

S

4

*

0.91

⫾ 0.03

c

2.29

⫾ 0.10

cd

26.27

⫾ 1.24

bc

Hot-air drying

1.94

⫾ 0.20

b

3.09

⫾ 0.10

a

17.93

⫾ 0.54

fg

S

3

1.62

⫾ 0.12

b

2.12

⫾ 0.15

cd

25.25

⫾ 1.57

cd

S

4

1.74

⫾ 0.15

b

2.74

⫾ 0.12

b

20.04

⫾ 0.81

ef

Vacuum drying

2.92

⫾ 0.20

a

3.34

⫾ 0.15

a

16.66

⫾ 0.76

g

S

3

2.75

⫾ 0.20

a

2.02

⫾ 0.20

de

26.33

⫾ 2.27

bc

S

4

2.72

⫾ 0.25

a

2.39

⫾ 0.19

c

22.70

⫾ 1.63

de

Hot-air microwave drying

1.98

⫾ 0.25

b

2.03

⫾ 0.18

de

26.22

⫾ 2.03

bc

S

3

1.73

⫾ 0.25

b

1.80

⫾ 0.24

ef

29.05

⫾ 3.28

ab

S

4

1.83

⫾ 0.30

b

2.15

⫾ 0.29

cd

24.94

⫾ 3.00

cd

* S

3

: 40% sucrose

+ 5% NaCl and S

4

: 40% sucrose

+ 10% NaCl.

† Different superscripts in the same column mean that the values are significantly different at 95%

confidence level (a

= 0.05).

381

TEXTURE AND COLOR CHANGES IN DRYING TOMATOES

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molecules toward the surface under vacuum conditions caused some osmotic
agent on the surface of the treated samples, which apparently led to a smoother
appearance.

The microstructure of samples affected by the microwave treatment after

hot-air drying is presented in Fig. 9. The rapid conversion of microwave
energy to heat in the internal parts of the samples led to internal pressure that

C

B

A

FIG. 6. SCANNING ELECTRON MICROSCOPY IMAGE OF FRESH (A) AND OSMOTIC

TREATED BY 5% NaCl

+ 40% SUCROSE (B) AND OSMOTIC TREATED BY 10% NaCl + 40%

SUCROSE (C) TOMATO SAMPLES WITH THE SAME MAGNIFICATION (50

¥)

382

G.R. ASKARI, Z. EMAM-DJOMEH and M. TAHMASBI

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FIG. 7. SCANNING ELECTRON MICROSCOPY IMAGE OF FRESH (A) AND OSMOTIC

PRETREATED BY 5% NaCl

+ 40% SUCROSE (B) AND OSMOTIC PRETREATED BY

10% NaCl

+ 40% SUCROSE (C) TOMATO SAMPLES, AFTER HOT-AIR DRYING WITH

THE SAME MAGNIFICATION (100

¥)

383

TEXTURE AND COLOR CHANGES IN DRYING TOMATOES

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FIG. 8. SCANNING ELECTRON MICROSCOPY IMAGE OF FRESH (A) AND OSMOTIC

PRETREATED BY 5% NaCl

+ 40% SUCROSE (B) AND OSMOTIC PRETREATED BY

10% NaCl

+ 40% SUCROSE (C) TOMATO SAMPLES, AFTER VACUUM DRYING WITH

THE SAME MAGNIFICATION (100

¥)

384

G.R. ASKARI, Z. EMAM-DJOMEH and M. TAHMASBI

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A

B

C

FIG. 9. SCANNING ELECTRON MICROSCOPY IMAGE OF FRESH (A) AND OSMOTIC

PRETREATED BY 5% NaCl

+ 40% SUCROSE (B) AND OSMOTIC PRETREATED BY

10% NaCl

+ 40% SUCROSE (C) TOMATO SAMPLES, AFTER HOT-AIR MICROWAVE

DRYING WITH THE SAME MAGNIFICATION (100

¥)

385

TEXTURE AND COLOR CHANGES IN DRYING TOMATOES

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greatly affected the samples. Because of the higher loss factor as a result of
higher salt content in samples pretreated with S

4

solution, greater surface

collapse was observed. At the end of the drying process, approximately all
open pores were case hardened; water vapor introduced by microwave energy
only affected the surface while crossing the superficial layer, so sample surface
collapse occurred. On the other hand, high water vapor pressure moved the
associated solute under the superficial layer to the outer parts. Figure 10 shows
the formation of solute crystals on the surface of the samples. Both S

3

and S

4

pretreated samples showed this behavior.

CONCLUSION

The effect of osmotic pretreatment in combination with hot-air, vacuum

and hot-air microwave drying methods on the progress of the drying process,
color and textual properties of tomato halves were investigated. Osmotic
pretreatment reduced drying time in all drying methods but it has more
effect on hot air drying (28% of time reduction) compared with other
methods. Results showed that using osmotic dehydration prior to drying
could preserve better the color of dried products. This effect is more con-
siderable when hot air drying or vaccum drying is used. Regarding hardness,
applying osmotic pretreatment prevents occurring textural hardness during
drying. Its effect is more evident in the case of hot air-microwave drying.
Applying osmotic dehydration in combination with hot air-microwave drying

FIG. 10. SCANNING ELECTRON MICROSCOPY IMAGE OF OSMOTIC PRETREATED BY

5% NaCl

+ 40% SUCROSE AND HOT-AIR MICROWAVE DRIED TOMATO WITH HIGHER

MAGNIFICATION (800

¥)

386

G.R. ASKARI, Z. EMAM-DJOMEH and M. TAHMASBI

background image

decreases the hardness of dried tomatoes texture by 60%. Thus, osmotic
pretreatment reduces drying time and improves the texture and color of the
dried samples.

Among different drying methods, hot air-microwave drying seems to

be a more suitable method to preserve better the quality attributes of
dried tomatoes by reducing drying time and the harness of dried tomatoes
texture.

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