EV-T100 TRANSISTOR

MOTOR CONTROLLER

PARAMETER TABLES

E/J2.00-3.20XM

(E/J45-65XM) [F108, A216]

PART NO. 897825

2200 SRM 596

SAFETY PRECAUTIONS

MAINTENANCE AND REPAIR

• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly

fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks. Disconnect the battery ground cable on internal combustion lift
trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT

THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts

must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before

using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,

or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel

are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks

away from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING

Indicates a condition that can cause immediate death or injury!

CAUTION

Indicates a condition that can cause property damage!

EV-T100 Transistor Motor Controller

Table of Contents

TABLE OF CONTENTS

Register Parameters ..........................................................................................................................................

General ...........................................................................................................................................................

Function Numbers .........................................................................................................................................

Control Card Checks and Adjustments ............................................................................................................

Register Parameters Tables ..............................................................................................................................

This section is for the following models:

E/J2.00-3.20XM (E/J45-65XM) [F108, A216]

"THE

QUALITY

KEEPERS"

HYSTER

APPROVED

PARTS

2200 SRM 596

Control Card Checks and Adjustments

Register Parameters

GENERAL

This section must be used with the following sections
of this motor controller:
• EV-T100™ Transistor Motor Controller, De-

scription, Adjustments, Troubleshooting, Re-
pairs, and Theory 2200 SRM 581.

• Troubleshooting and Adjustments With a

Computer, EV-100ZX, EV-T100, SR (SEM),
and SP Motor Controllers 2200 SRM 597.

This series of control cards have an electronic device
called

EEPROM

(Electrically-Erasable-Pro-

grammable-Read-Only-Memory). The EEPROM has
a number of memory elements called registers.
These registers can have electronic data stored in
them to control an operation. The range of data that
can be stored in the registers is called a parameter.
A parameter is a measurement number that works
with other measurement numbers (parameters) to
define a system. The EEPROM in the control card is
a control system for the operation of the lift truck.

The EEPROM used in this series of control cards has
128 registers.

WARNING

Each register in each control card has a range
of numbers so that the control card can be used
on different models of lift trucks. This varia-
tion is needed for lift trucks of different sizes

and operating voltages. Adjustment of the reg-
ister to the wrong number for your lift truck
model can cause the truck to operate differ-
ently than normal. This different operation of
the truck can cause an injury.

NOTE: The Register Parameters Tables show the per-
mitted ranges and the default setting for each control
function. The Factory Set Parameters are the recom-
mended settings for new units. These settings will
give satisfactory performance for most applications.

Some functions can be adjusted within the permitted
range to change the lift truck operation for a specific
application. Adjustment of a register to a number
that is different than the factory setting is allowed,
but follow the instructions carefully and stay within
the minimum and maximum limits. Adjustments
other than the factory settings will cause the lift
truck to operate differently and can cause increased
wear of parts.

FUNCTION NUMBERS

The Function Numbers are code numbers for the dif-
ferent parameters that can be set for the T100 series
control cards. The Personal Computer or the Hand-
set must be used to adjust the parameters for the
control card. There is a description of the code num-
bers for the different control cards in the Register Pa-
rameters Tables. These Register Parameters Tables
have the correct setting numbers for the parameters
on each control card.

Control Card Checks and Adjustments

A Personal Computer (PC) or a Handset is used to
permit Authorized Personnel to make the follow-
ing checks and adjustments:
• Check the system status codes for both traction and

hydraulic pump SCR systems

• Check for status codes that are not regular nor con-

stant

• Check the state of charge of the battery on mo-

tor controllers with type JH/NH and JY/NY control
cards

• Check the hourmeter readings on the traction cir-

cuit and hydraulic pump SCR controllers

• Monitor or adjust the following control functions:

– Creep Speed
– Controlled Acceleration and 1A Time
– Current Limit

– Steering pump time delay and define signal in-

put (seat switch or directional switch)

– Plugging distance (Current)
– Accelerator pedal position, plug range or disable
– 1A drop out current or disable
– Field Weakening drop-out
– Field Weakening pick-up
– Regenerative Braking current limit
– Regenerative Braking drop-out
– Speed limit points (SL1, SL2, and SL3)
– Internal resistance compensation for battery

state of charge indication

– Battery voltage (36/48V is auto ranging)

• Selection of type of card operation:

– Traction circuit with Field Weakening

Register Parameters Tables

2200 SRM 596

– Traction circuit with Regenerative Braking and

Field Weakening

– High or low current limit for all of the above func-

tions

Register Parameters Tables

Parameters must be between the minimum and max-
imum numbers shown. Do NOT adjust a parameter
to a number that is not shown in the correct table.
See Table 1, Table 2, Table 3, Table 4, Table 5, Ta-
ble 6, and Table 7. Make sure you use the correct
table when you make adjustments. It is a good proce-
dure to check the parameter and compare the param-
eter to the number in the table before making the ad-
justment. The factory parameter, and the value (cur-
rent, time, etc.) for that parameter, are shown in the
columns indicated as Default. The minimum and
maximum parameters and their values are shown in
the columns indicated as Permitted Range.

label. The last two letters on the lower part identify
the TYPE of card installed. The table titles show
these card types for the EV-100ZX motor controllers.

NOTE: Check the label at the top edge of each card
case to identify the control card on your lift truck.
There are some painted letters and numbers followed
by other numbers and letters on the lower part of the
label. The last two letters on the lower part identify
the TYPE of card installed. The table titles show
these card types for the EV-T100 motor controllers.

Make sure to read the WARNINGS and CAUTIONS
under each parameter description and in the sec-
tion Parameters, Checks and Adjustments. These
WARNINGS and CAUTIONS must be read before
entering a parameter other than the factory value.

Table 1. EV-T100 Parameters - E/J2.00-3.20XM (36 to 48V) [Traction Card Type JH/NH With

Regenerative Braking and Field Weakening, With Battery Discharge Indicator (BDI)]

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value

(Min/Max)

Stored Statue Code

/255

Creep Speed

0/255

5% to 15%

Controlled Acceleration

and 1A Time

1.8 sec

8/255

0.77 to 21.5 seconds

Current Limit (C/L)

255

max. amp

0/255

max. amperes

Plugging Distance (Current)

134

514 amp

0/141

200 to 530 amperes

1A Drop-Out Current

138

900 amp

0/250

450 to 1260 amperes

Field Weakening Pick-Up

(Current)

110 amp

0/110

0 to 228 amperes

Field Weakening Drop-Out

(Current)

130

487 amp

0/140

65 to 520 amperes

Any number other than "zero" can be read as a possible fault.

Settings greater than 250 will disable the 1A Drop-Out function

Average value for most batteries. See procedure for more accurate value.

without seat brake.

2200 SRM 596

Register Parameters Tables

Table 1. EV-T100 Parameters - E/J2.00-3.20XM (36 to 48V) [Traction Card Type JH/NH With

Regenerative Braking and Field Weakening, With Battery Discharge Indicator (BDI)] (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value

(Min/Max)

Regenerative Braking

Current Limit

175

328 amp

0/217

75 to 390 amperes

Regenerative Braking Start

(% ON time)

30%

0/255

0% to 96% ON time

Speed Limit 1 (maximum

motor speed, Voltage with NC

switch open) (Not Used)

96% of

batt.
volts

0/180

96% to 0% of battery

voltage

Speed Limit 2 (maximum

motor speed, Voltage with NC

switch open) (Not Used)

96% of

batt.
volts

0/180

96% to 0% of battery

voltage

Speed Limit 3 (maximum

motor speed, Voltage with

NC switch open)

120

64% of

batt.
volts

0/180

96% to 0% of battery

voltage

Internal Resistance

Compensation

5/25

Battery Volts

200

36/48 V

184/250

36 or 48 volt operation

Pedal Position Plugging

228 amp

0/156

100 to 530 amperes

Card Type Selection

40
42
44

Select control card with

correct functions:

Regenerative Braking

Steering Pump Time Delay

(Seat Switch)

1.5 sec

14 sec

0/128

21/128

1.5 sec to 65 sec

12 to 65 sec

Maintenance Alert (hours)

0 to 99

Maintenance Alert (hours)

100 to 9900

Maintenance Speed Limit

None

180

Mode Reference (Reference
register for the instrument

panel display when the

battery is connected.)

None

Hourmeter (minutes)

Hourmeter (seconds)

Any number other than "zero" can be read as a possible fault.

Settings greater than 250 will disable the 1A Drop-Out function

Average value for most batteries. See procedure for more accurate value.

without seat brake.

Register Parameters Tables

2200 SRM 596

Table 1. EV-T100 Parameters - E/J2.00-3.20XM (36 to 48V) [Traction Card Type JH/NH With

Regenerative Braking and Field Weakening, With Battery Discharge Indicator (BDI)] (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value

(Min/Max)

Monitor Register

None

(Temporary storage

Monitor Register

None

(Temporary storage

Stop Plugging Set Point

9.7%

20/100

13.4% to 6.8%

Fault Count Pointer

(Must be reset to zero to

clear Status Codes)

None

(Temporary storage
register that points

to location of last

recorded fault.)

Set Hourmeter (tens/units)

0-99

Set Hourmeter

(thousands/hundreds)

100 to 9900

Any number other than "zero" can be read as a possible fault.

Settings greater than 250 will disable the 1A Drop-Out function

Average value for most batteries. See procedure for more accurate value.

without seat brake.

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Minimum

Parameter

Maximum

Parameter

Function Numbers 31 through 47 can be read and cleared with a Handset. These registers store the fault
codes and other data that the controller senses during the operation of the lift truck. These registers can
only be reset to zero. The PC software program automatically resets these registers to zero.

Function Numbers 48 through 62 enable the lift truck to be set to four performance levels by the operator.
(If the customer does not want this function available to the operator, a service person can set all four levels
to the same setting.) Each time the operator pushes the button on the instrument panel, the performance
level will increase by one step. At the maximum (rabbit) level, the performance levels will begin at the
lowest (turtle) level again.

MODE 1

Controlled Acceleration

3.5 sec

Fcn. No. 52

255

FW Pick-Up Current

N/A

Speed Limit 1

80%

Fcn. No. 54

180

Not Used

MODE 2

Controlled Acceleration

2.6 sec

Fcn. No. 56

Fcn. No. 48

FW Pick-Up Current

None

Fcn. No. 49

Fcn. No. 57

2200 SRM 596

Register Parameters Tables

Table 1. EV-T100 Parameters - E/J2.00-3.20XM (36 to 48V) [Traction Card Type JH/NH With

Regenerative Braking and Field Weakening, With Battery Discharge Indicator (BDI)] (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Minimum

Parameter

Maximum

Parameter

Speed Limit 1

None

Fcn. No. 58

Fcn. No. 50

Not Used

MODE 3

Controlled Acceleration

1.8 sec

Fcn. No. 60

Fcn. No. 52

FW Pick-Up Current

Fcn. No. 53

Fcn. No. 61

Speed Limit 1

None

Fcn. No. 62

Fcn. No. 54

Not Used

MODE 4

Controlled Acceleration

0.94 sec

Fcn. No. 56

FW Pick-Up Current

Fcn. No. 57

110

Speed Limit 1

None

Fcn. No. 58

Description

Default

The following registers store information used by the controller and the HYTECH software and do not have
function numbers assigned.

Not Used

Secure Hourmeter (tens/units)

Read Only

Secure Hourmeter (thousands/hundreds)

Read Only

Secure Auxiliary Hourmeter (tens/units)

Read Only

Secure Auxiliary Hourmeter (thousands/hundreds)

Read Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Lift Truck Serial Number

Register Parameters Tables

2200 SRM 596

Table 1. EV-T100 Parameters - E/J2.00-3.20XM (36 to 48V) [Traction Card Type JH/NH With

Regenerative Braking and Field Weakening, With Battery Discharge Indicator (BDI)] (Continued)

Description

Default

Lift truck number assigned by user

Table 2. EV-T100 Parameters - E2.00-3.20XM (36 to 48V) [Traction Card Type JY/NY Without

Regenerative Braking and Field Weakening, Without Battery Discharge Indicator (BDI)]

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value

(Min/Max)

Stored Statue Code

/255

Creep Speed

0/255

5% to 15%

Controlled Acceleration

and 1A Time

1.8 sec

8/255

0.77 to 21.5 seconds

Current Limit (C/L)

255

max. amp

0/255

max. amperes

Plugging Distance (Current)

40 amp

0/92

200 to 416 amperes

1A Drop-Out Current

700 amp

0/250

450 to 1260 amperes

Field Weakening Pick-Up

(Current)

Not

Applicable

N/A

Not

Applicable

Not Applicable

Field Weakening Drop-Out

(Current)

Not

Applicable

N/A

Not

Applicable

Not Applicable

Regenerative Braking

Current Limit

Not

Applicable

N/A

Not

Applicable

Not Applicable

Regenerative Braking Start

(% ON time)

Not

Applicable

N/A

Not

Applicable

Not Applicable

Speed Limit 1 (maximum

motor speed, Voltage with

NC switch open) (Not Used)

96% of

batt. volts

0/180

96% to 0% of battery

voltage

Speed Limit 2 (maximum

motor speed, Voltage with

NC switch open) (Not Used)

96% of

batt. volts

0/180

96% to 0% of battery

voltage

Speed Limit 3 (maximum

motor speed, Voltage with

NC switch open)

120

64% of

batt. volts

0/180

96% to 0% of battery

voltage

Any number other than "zero" can be read as a possible fault.

Settings greater than 250 will disable the 1A Drop-Out function

Average value for most batteries. See procedure for more accurate value.

without seat brake.

2200 SRM 596

Register Parameters Tables

Table 2. EV-T100 Parameters - E2.00-3.20XM (36 to 48V) [Traction Card Type

JY/NY Without Regenerative Braking and Field Weakening, Without Battery

Discharge Indicator (BDI)] (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value

(Min/Max)

Internal Resistance

Compensation

5/25

Battery Volts

200

36/48 V

184/250

36 or 48 volt operation

Pedal Position Plugging

228 amp

0/156

100 to 530 amperes

Card Type Selection

0
2
4

Select control card with

correct functions:

Plugging only

Steering Pump Time Delay

(Seat Switch)

1.5 sec

14 sec

0/128

21/128

1.5 sec to 65 sec

12 to 65 sec

Maintenance Alert (hours)

0 to 99

Maintenance Alert (hours)

100 to 9900

Maintenance Speed Limit

None

180

Mode Reference (Reference
register for the instrument

panel display when the

battery is connected.)

None

Hourmeter (minutes)

Hourmeter (seconds)

Monitor Register

None

(Temporary storage

Monitor Register

None

(Temporary storage

Stop Plugging Set Point

9.7%

20/100

13.4% to 6.8%

Fault Count Pointer

(Must be reset to zero to

clear Status Codes)

None

(Temporary storage

location of last recorded

fault.)

Any number other than "zero" can be read as a possible fault.

Settings greater than 250 will disable the 1A Drop-Out function

Average value for most batteries. See procedure for more accurate value.

without seat brake.

Register Parameters Tables

2200 SRM 596

Table 2. EV-T100 Parameters - E2.00-3.20XM (36 to 48V) [Traction Card Type

JY/NY Without Regenerative Braking and Field Weakening, Without Battery

Discharge Indicator (BDI)] (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value

(Min/Max)

Set Hourmeter (tens/units)

0-99

Set Hourmeter

(thousands/hundreds)

100 to 9900

Any number other than "zero" can be read as a possible fault.

Settings greater than 250 will disable the 1A Drop-Out function

Average value for most batteries. See procedure for more accurate value.

without seat brake.

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Minimum

Parameter

Maximum

Parameter

MODE 1

Controlled Acceleration

3.5 sec

Fcn. No. 52

255

FW Pick-Up Current

N/A

Speed Limit 1

80%

Fcn. No. 54

180

Not Used

MODE 2

Controlled Acceleration

2.6 sec

Fcn. No. 56

Fcn. No. 48

FW Pick-Up Current

None

Fcn. No. 49

Fcn. No. 57

Speed Limit 1

None

Fcn. No. 58

Fcn. No. 50

Not Used

MODE 3

Controlled Acceleration

1.8 sec

Fcn. No. 60

Fcn. No. 52

FW Pick-Up Current

110 amps

Fcn. No. 53

Fcn. No. 61

Speed Limit 1

None

Fcn. No. 62

Fcn. No. 54

Not Used

2200 SRM 596

Register Parameters Tables

Table 2. EV-T100 Parameters - E2.00-3.20XM (36 to 48V) [Traction Card Type

JY/NY Without Regenerative Braking and Field Weakening, Without Battery

Discharge Indicator (BDI)] (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Minimum

Parameter

Maximum

Parameter

MODE 4

Controlled Acceleration

0.94 sec

Fcn. No. 56

FW Pick-Up Current

185 amps

Fcn. No. 57

110

Speed Limit 1

None

Fcn. No. 107

Description

Default

The following registers store information used by the controller and the HYTECH software and do not have
function numbers assigned.

Not Used

Secure Hourmeter (tens/units)

Read Only

Secure Hourmeter (thousands/hundreds)

Read Only

Secure Auxiliary Hourmeter (tens/units)

Read Only

Secure Auxiliary Hourmeter (thousands/hundreds)

Read Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Lift Truck Serial Number

Lift truck number assigned by user (tens/units)

0 to 99

Lift truck number assigned by user (thou-

sands/hundreds)

100 to 9900

Register Parameters Tables

2200 SRM 596

Table 3. EV-T100 Parameters - E/J2.00-3.20XM (72 to 80V) (Traction Card Type JH/NH

and JY/NY With Regenerative Braking and Field Weakening)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value

(Min/Max)

Stored Statue Code

/255

Creep Speed

0/255

5% to 15%

Controlled Acceleration

and 1A Time

2.6 sec

8/255

0.77 to 21.5 seconds

Current Limit (C/L)

125

max. amp

0/255

max. amperes

Plugging Distance (Current)

388 amp

0/90

200 to 411 amperes

1A Drop-Out Current

489 amp

0/250

450 to 1260 amperes

Field Weakening Pick-Up

(Current)

88 amp

0/36

0 to 110 amperes

Field Weakening Drop-Out

(Current)

244 amp

0/70

65 to 293 amperes

Regenerative Braking

Current Limit

100

220 amp

0/110

75 to 235 amperes

Regenerative Braking Start

(% ON time)

3.70%

0/255

0% to 95% of battery

voltage

Speed Limit 1 (maximum

motor speed, Voltage with NC

switch open) (Not Used)

96% of

batt.
volts

0/180

96% to 0% of battery

voltage

Speed Limit 2 (maximum

motor speed, Voltage with NC

switch open) (Not Used)

96% of

batt.
volts

0/180

96% to 0% of battery

voltage

Speed Limit 3 (maximum

motor speed, Voltage with

NC switch open)

120

64% of

batt.
volts

0/180

96% to 0% of battery

voltage

Internal Resistance

Compensation

5/25

Battery Volts

72 V

70/80

72 volt operation

Battery Volts

80 V

81/183

80 volt operation

Pedal Position Plugging

228 amp

0/100

100 to 373 amperes

Card Type Selection

Select control card with

correct functions:

Regen. Braking

Any number other than "zero" can be read as a possible fault.

Settings greater than 250 will disable the 1A Drop-Out function

Average value for most batteries. See procedure for more accurate value.

2200 SRM 596

Register Parameters Tables

Table 3. EV-T100 Parameters - E/J2.00-3.20XM (72 to 80V) (Traction Card Type JH/NH and

JY/NY With Regenerative Braking and Field Weakening) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value

(Min/Max)

Steering Pump Time Delay

(Seat Switch)

14 sec

0/128

1.5 sec to 65 seconds

Maintenance Alert (hours)

0 to 99

Maintenance Alert (hours)

100 to 9900

Maintenance Speed Limit

None

180

Mode Reference (Reference
register for the instrument

panel display when the

battery is connected.)

None

Hourmeter (minutes)

Hourmeter (seconds)

Monitor Register

None

(Temporary storage

Monitor Register

None

(Temporary storage

Stop Plugging Set Point

9.7%

20/100

13.4% to 6.8%

Fault Count Pointer

(Must be reset to zero to

clear Status Codes)

None

(Temporary storage
register that points

to location of last

recorded fault.)

Set Hourmeter (tens/units)

0-99

Set Hourmeter

(thousands/hundreds)

100 to 9900

Any number other than "zero" can be read as a possible fault.

Settings greater than 250 will disable the 1A Drop-Out function

Average value for most batteries. See procedure for more accurate value.

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Minimum

Parameter

Maximum

Parameter

Register Parameters Tables

2200 SRM 596

Table 3. EV-T100 Parameters - E/J2.00-3.20XM (72 to 80V) (Traction Card Type JH/NH and

JY/NY With Regenerative Braking and Field Weakening) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Minimum

Parameter

Maximum

Parameter

MODE 1

Controlled Acceleration

3.5 sec

Fcn. No. 52

255

FW Pick-Up Current

N/A

Speed Limit 1

80%

Fcn. No. 54

180

Not Used

MODE 2

Controlled Acceleration

2.6 sec

Fcn. No. 56

Fcn. No. 48

FW Pick-Up Current

None

Fcn. No. 49

Fcn. No. 57

Speed Limit 1

None

Fcn. No. 58

Fcn. No. 50

Not Used

MODE 3

Controlled Acceleration

1.8 sec

Fcn. No. 60

Fcn. No. 52

FW Pick-Up Current

Fcn. No. 53

Fcn. No. 61

Speed Limit 1

None

Fcn. No. 62

Fcn. No. 54

Not Used

MODE 4

Controlled Acceleration

0.94 sec

Fcn. No. 56

FW Pick-Up Current

Fcn. No. 57

110

Speed Limit 1

None

Fcn. No. 58

Description

Default

The following registers store information used by the controller and the HYTECH software and do not have
function numbers assigned.

Not Used

Secure Hourmeter (tens/units)

Read Only

Secure Hourmeter (thousands/hundreds)

Read Only

Secure Auxiliary Hourmeter (tens/units)

Read Only

Secure Auxiliary Hourmeter (thousands/hundreds)

Read Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

2200 SRM 596

Register Parameters Tables

Table 3. EV-T100 Parameters - E/J2.00-3.20XM (72 to 80V) (Traction Card Type JH/NH and

JY/NY With Regenerative Braking and Field Weakening) (Continued)

Description

Default

Lift Truck Serial Number

Lift truck number assigned by user

Table 4. EV-T100 Parameters - E2.00-3.20XM (72 to 80V) (Traction Card Type JY/NY) (9-inch

Motor With Regenerative Braking and Without Field Weakening)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value

(Min/Max)

Stored Statue Code

/255

Creep Speed

0/255

5% to 15%

Controlled Acceleration

and 1A Time

1.8 sec

8/255

0.77 to 21.5 seconds

Current Limit (C/L)

255

Max. amp

0/130

Plugging Distance (Current)

388 amp

0/55

200 to 373 amperes

1A Drop-Out Current

489 amp

0/250

450 to 1260 amperes

Field Weakening Pick-Up

(Current)

N/A

Not

Applicable

Not Applicable

Field Weakening Drop-Out

(Current)

65 amp

0/70

65 to 293 amperes

Regenerative Braking

Current Limit

100

220 amp

0/110

75 to 235 amperes

Regenerative Braking Start

(% ON time)

3.70%

0/255

0% to 95% SCR ON time

Speed Limit 1 (maximum

motor speed, Voltage with NC

switch open) (Not Used)

96% of

batt. volts

0/180

96% to 0% of battery

voltage

Any number other than "zero" can be read as a possible fault.

Settings greater than 250 will disable the 1A Drop-Out function

Average value for most batteries. See procedure for more accurate value.

Register Parameters Tables

2200 SRM 596

Table 4. EV-T100 Parameters - E2.00-3.20XM (72 to 80V) (Traction Card Type JY/NY) (9-inch

Motor With Regenerative Braking and Without Field Weakening) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value

(Min/Max)

Speed Limit 2 (maximum

motor speed, Voltage with NC

switch open) (Not Used)

96% of

batt. volts

0/180

96% to 0% of battery

voltage

Speed Limit 3 (maximum

motor speed, Voltage with

NC switch open)

120

64% of

batt. volts

0/180

96% to 0% of battery

voltage

Internal Resistance

Compensation

5/25

Battery Volts

72 V

70/80

72 volt operation

Battery Volts

80 V

81/183

80 volt operation

Pedal Position Plugging

228 amp

0/100

100 to 373 amperes

Card Type Selection

Plugging

Regen.

40
42
44

Select control card with

correct functions:

Regenerative Braking

Steering Pump Time Delay

(Seat Switch)

14 sec

0/128

1.5 sec to 65 seconds

Maintenance Alert (hours)

0 to 99

Maintenance Alert (hours)

100 to 9900

Maintenance Speed Limit

None

None/0

None to 180

Mode Reference (Reference
register for the instrument

panel display when the

battery is connected.)

None

Hourmeter (minutes)

Hourmeter (seconds)

Monitor Register

None

(Temporary storage

Monitor Register

None

(Temporary storage

Stop Plugging Set Point

15%

Any number other than "zero" can be read as a possible fault.

Settings greater than 250 will disable the 1A Drop-Out function

Average value for most batteries. See procedure for more accurate value.

2200 SRM 596

Register Parameters Tables

Table 4. EV-T100 Parameters - E2.00-3.20XM (72 to 80V) (Traction Card Type JY/NY) (9-inch

Motor With Regenerative Braking and Without Field Weakening) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value

(Min/Max)

Fault Count Pointer

(Must be reset to zero to

clear Status Codes)

None

(Temporary storage
register that points

to location of last

recorded fault.)

Set Hourmeter (tens/units)

0-99

Set Hourmeter

(thousands/hundreds)

100 to 9900

Any number other than "zero" can be read as a possible fault.

Settings greater than 250 will disable the 1A Drop-Out function

Average value for most batteries. See procedure for more accurate value.

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Minimum

Parameter

Maximum

Parameter

MODE 1

Controlled Acceleration

3.5 sec

Fcn. No. 52

255

FW Pick-Up Current

None

Fcn. No. 53

Speed Limit 1

80%

Fcn. No. 54

180

Not Used

MODE 2

Controlled Acceleration

2.6 sec

Fcn. No. 56

Fcn. No. 48

FW Pick-Up Current

None

Fcn. No. 49

Fcn. No. 57

Speed Limit 1

None

Fcn. No. 58

Fcn. No. 50

Not Used

MODE 3

Controlled Acceleration

1.8 sec

Fcn. No. 60

Fcn. No. 52

FW Pick-Up Current

None

Fcn. No. 53

Fcn. No. 61

Speed Limit 1

None

Fcn. No. 62

Fcn. No. 54

Register Parameters Tables

2200 SRM 596

Table 4. EV-T100 Parameters - E2.00-3.20XM (72 to 80V) (Traction Card Type JY/NY) (9-inch

Motor With Regenerative Braking and Without Field Weakening) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Minimum

Parameter

Maximum

Parameter

Not Used

MODE 4

Controlled Acceleration

0.94 sec

Fcn. No. 56

FW Pick-Up Current

None

Fcn. No. 57

None

Speed Limit 1

None

Fcn. No. 58

Description

Default

The following registers store information used by the controller and the HYTECH software and do not have
function numbers assigned.

Not Used

Secure Hourmeter (tens/units)

Read Only

Secure Hourmeter (thousands/hundreds)

Read Only

Secure Auxiliary Hourmeter (tens/units)

Read Only

Secure Auxiliary Hourmeter (thousands/hundreds)

Read Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Lift Truck Serial Number

Lift truck number assigned by user (tens/units)

0 to 99

Lift truck number assigned by user (thou-

sands/hundreds)

100 to 9900

2200 SRM 596

Register Parameters Tables

Table 5. EV-T100 Parameters - E2.00-3.20XM (72 to 80V) (Traction Card Type JY/NY) Low Energy

Consumption (9-inch Motor With Regenerative Braking and Without Field Weakening)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value

(Min/Max)

Stored Statue Code

/255

Creep Speed

0/255

5% to 15%

Controlled Acceleration

and 1A Time

2.6 sec

8/255

0.77 to 21.5 seconds

Current Limit (C/L)

255

Max.

amp

0/130

Plugging Distance (Current)

388 amp

0/55

200 to 411 amperes

1A Drop-Out Current

489 amp

0/250

450 to 1260 amperes

Field Weakening Pick-Up

(Current)

N/A

Not

Applicable

Not Applicable

Field Weakening Drop-Out

(Current)

65 amp

0/70

65 to 293 amperes

Regenerative Braking

Current Limit

100

220 amp

0/110

75 to 235 amperes

Regenerative Braking Start

(% ON time)

3.70%

0/255

0% to 95% SCR ON time

Speed Limit 1 (maximum

motor speed, Voltage with NC

switch open) (Not Used)

96% of

batt.
volts

0/180

96% to 0% of battery

voltage

Speed Limit 2 (maximum

motor speed, Voltage with NC

switch open) (Not Used)

96% of

batt.
volts

0/180

96% to 0% of battery

voltage

Speed Limit 3 (maximum

motor speed, Voltage with

NC switch open)

120

64% of

batt.
volts

0/180

96% to 0% of battery

voltage

Internal Resistance

Compensation

5/25

Battery Volts

72 V

70/80

72 volt operation

Battery Volts

80 V

81/183

80 volt operation

Pedal Position Plugging

228 amp

0/85

100 to 373 amperes

Card Type Selection

Plugging

Regen.

40
42
44

Select control card with

correct functions:

Regenerative Braking

Any number other than "zero" can be read as a possible fault.

Settings greater than 250 will disable the 1A Drop-Out function

Average value for most batteries. See procedure for more accurate value.

Register Parameters Tables

2200 SRM 596

Table 5. EV-T100 Parameters - E2.00-3.20XM (72 to 80V) (Traction Card Type JY/NY) Low Energy

Consumption (9-inch Motor With Regenerative Braking and Without Field Weakening) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value

(Min/Max)

Steering Pump Time Delay

(Seat Switch)

14 sec

0/128

1.5 sec to 65 seconds

Maintenance Alert (hours)

0 to 99

Maintenance Alert (hours)

100 to 9900

Maintenance Speed Limit

None

None/0

None to 180

Mode Reference (Reference
register for the instrument

panel display when the

battery is connected.)

None

Hourmeter (minutes)

Hourmeter (seconds)

Monitor Register

None

(Temporary storage

Monitor Register

None

(Temporary storage

Stop Plugging Set Point

9.7%

20/100

13.4 to 6.8%

Fault Count Pointer

(Must be reset to zero to

clear Status Codes)

None

(Temporary storage

location of last recorded

fault.)

Set Hourmeter (tens/units)

0-99

Set Hourmeter

(thousands/hundreds)

100 to 9900

Any number other than "zero" can be read as a possible fault.

Settings greater than 250 will disable the 1A Drop-Out function

Average value for most batteries. See procedure for more accurate value.

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Minimum

Parameter

Maximum

Parameter

2200 SRM 596

Register Parameters Tables

Table 5. EV-T100 Parameters - E2.00-3.20XM (72 to 80V) (Traction Card Type JY/NY) Low Energy

Consumption (9-inch Motor With Regenerative Braking and Without Field Weakening) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Minimum

Parameter

Maximum

Parameter

MODE 1

Controlled Acceleration

5.0 sec

8/288

255

FW Pick-Up Current

None

Speed Limit 1

120

64%

Fcn. No. 54

180

Not Used

MODE 2

Controlled Acceleration

3.5 sec

8/255

Fcn. No. 48

FW Pick-Up Current

None

Speed Limit 1

None

180

Not Used

MODE 3

Controlled Acceleration

2.6 sec

8/255

Fcn. No. 52

FW Pick-Up Current

None

Speed Limit 1

None

Fcn. No. 62

Fcn. No. 54

Not Used

MODE 4

Controlled Acceleration

1.8 sec

8/255

Fcn. No. 56

FW Pick-Up Current

None

Speed Limit 1

None

0/180

Fcn. No. 58

Description

Default

The following registers store information used by the controller and the HYTECH software and do not have
function numbers assigned.

Not Used

Secure Hourmeter (tens/units)

Read Only

Secure Hourmeter (thousands/hundreds)

Read Only

Secure Auxiliary Hourmeter (tens/units)

Read Only

Secure Auxiliary Hourmeter (thousands/hundreds)

Read Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Register Parameters Tables

2200 SRM 596

Table 5. EV-T100 Parameters - E2.00-3.20XM (72 to 80V) (Traction Card Type JY/NY) Low Energy

Consumption (9-inch Motor With Regenerative Braking and Without Field Weakening) (Continued)

Description

Default

Lift Truck Serial Number

Lift truck number assigned by user (tens/units)

0 to 99

Lift truck number assigned by user (thou-

sands/hundreds)

100 to 9900

Table 6. EV-T100 Parameters - All Lift Trucks (36 to 80 volts) (Hydraulic Pump Card Type LP)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value

(Min/Max)

Stored Statue Code

/255

Internal Resistance

Compensation Start

65 amp

0/255

Controlled Acceleration

1.04 sec

25/150

0.52 to 3.1 sec

Current Limit (C/L)

255

Max.

amp

0/255

Max. amperes

Not Used

Controlled Acceleration

Compensation

Not Used

Speed Limit 1

13 volts

30/70

11 to 26 volts

Speed Limit 2

21 volts

30/70

11 to 26 volts

Speed Limit 3

165

Maxi-

mum

volts

30/255

11 to maximum volts

Any number other than "zero" can be read as a possible fault.

Settings greater than 250 will disable the 1A Drop-Out function

2200 SRM 596

Register Parameters Tables

Table 6. EV-T100 Parameters - All Lift Trucks (36 to 80 volts) (Hydraulic

Pump Card Type LP) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value

(Min/Max)

Speed Limit 4

165

Maxi-

mum

volts

30/255

11 to maximum volts

Not Used

Internal Resistance

Compensation

2.28 volts

Card Type Selection with

BDI Low Function

54 High Current Limit with lockout function
57 High Current Limit with lockout function
62 High Current Limit with lockout function

Card Type Selection without

BDI Function

36 High Current Limit without lockout function
40 High Current Limit without lockout function
44 High Current Limit without lockout function

Not Used

Monitor Register

None

(Temporary storage

Monitor Register

(Temporary storage

Not Used

Fault Count Pointer

(Must be reset to zero to

clear Status Codes)

None

(Temporary storage

location of last recorded

fault.)

Any number other than "zero" can be read as a possible fault.

Settings greater than 250 will disable the 1A Drop-Out function

Register Parameters Tables

2200 SRM 596

Table 6. EV-T100 Parameters - All Lift Trucks (36 to 80 volts) (Hydraulic

Pump Card Type LP) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value

(Min/Max)

Set Hourmeter (tens/units)

0-99

Set Hourmeter

(thousands/hundreds)

100 to 9900

Any number other than "zero" can be read as a possible fault.

Settings greater than 250 will disable the 1A Drop-Out function

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Minimum

Parameter

Maximum

Parameter

MODE 1

Controlled Acceleration

120

2.5 sec

(0.52 sec)

150 (3.1 sec)

Speed Limit 2

25 volts

60 (22 volts)

106 (40 volts)

Speed Limit 3

133

50 volts

70 (26 volts)

255 (Maximum volts)

Not Used

MODE 2

Controlled Acceleration

1.7 sec

(0.52 sec)

150 (3.1 sec)

Speed Limit 2

30 volts

60 (22 volts)

106 (40 volts)

Speed Limit 3

155

58 volts

70 (26 volts)

255 (Maximum volts)

Not Used

MODE 3

Controlled Acceleration

1.04 sec

(0.52 sec)

150 (3.1 sec)

Speed Limit 2

101

38 volts

60 (22 volts)

106 (40 volts)

Speed Limit 3

255

Maxi-

mum

volts

70 (26 volts)

255 (Maximum volts)

2200 SRM 596

Register Parameters Tables

Table 6. EV-T100 Parameters - All Lift Trucks (36 to 80 volts) (Hydraulic

Pump Card Type LP) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Minimum

Parameter

Maximum

Parameter

Not Used

MODE 4

Controlled Acceleration

(0.52 sec)

150 (3.1 sec)

Speed Limit 2

106

40 volts

60 (22 volts)

106 (40 volts)

Speed Limit 3

179

67 volts

70 (26 volts)

255 (Maximum volts)

Description

Default

The following registers store information used by the controller and the HYTECH software and do not have
function numbers assigned.

Not Used

Secure Hourmeter (tens/units)

Read Only

Secure Hourmeter (thousands/hundreds)

Read Only

Secure Auxiliary Hourmeter (tens/units)

Read Only

Secure Auxiliary Hourmeter (thousands/hundreds)

Read Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Lift Truck Serial Number

Lift truck number assigned by user

Register Parameters Tables

2200 SRM 596

Table 7. EV-T100 Parameters - All Lift Trucks (24 to 80 volts) (Hydraulic Pump Card Type HP)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value

(Min/Max)

Stored Statue Code

/255

Internal Resistance

Compensation Start

65 amp

0/255

Controlled Acceleration

1.04 sec

25/150

0.52 to 3.1 sec

Current Limit (C/L)

255

Max.

amp

0/255

Max. amperes

Not Used

Controlled Acceleration

Compensation

Not Used

Speed Limit 1

26 volts

60/106

22 to 40 volts

Speed Limit 2

30 volts

60/106

22 to 40 volts

Speed Limit 3

255

Maxi-

mum

volts

60/255

22 to maximum volts

Speed Limit 4

255

Maxi-

mum

volts

60/255

22 to maximum volts

Not Used

Internal Resistance

Compensation

2.28 volts

Card Type Selection with

BDI Low Function

54 High Current Limit with lockout function
57 High Current Limit with lockout function
62 High Current Limit with lockout function

Card Type Selection without

BDI Function

36 High Current Limit without lockout function
40 High Current Limit without lockout function
44 High Current Limit without lockout function

Not Used

Any number other than "zero" can be read as a possible fault.

2200 SRM 596

Register Parameters Tables

Table 7. EV-T100 Parameters - All Lift Trucks (24 to 80 volts) (Hydraulic

Pump Card Type HP) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Min/Max

Parameter

Value

(Min/Max)

Not Used

Monitor Register

None

(Temporary storage

Monitor Register

(Temporary storage

Not Used

Fault Count Pointer

(Must be reset to zero to

clear Status Codes)

None

(Temporary storage
register that points

to location of last

recorded fault.)

Set Hourmeter (tens/units)

0-99

Set Hourmeter

(thousands/hundreds)

100 to 9900

Any number other than "zero" can be read as a possible fault.

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Minimum

Parameter

Maximum

Parameter

MODE 1

Controlled Acceleration

120

2.5 sec

(0.52 sec)

150 (3.1 sec)

Speed Limit 2

25 volts

60 (22 volts)

106 (40 volts)

Speed Limit 3

133

50 volts

70 (26 volts)

255 (Maximum volts)

Not Used

MODE 2

Controlled Acceleration

1.7 sec

(0.52 sec)

150 (3.1 sec)

Speed Limit 2

30 volts

60 (22 volts)

106 (40 volts)

Register Parameters Tables

2200 SRM 596

Table 7. EV-T100 Parameters - All Lift Trucks (24 to 80 volts) (Hydraulic

Pump Card Type HP) (Continued)

Default

Permitted Range

Fcn.

No.

Description

Factory

Parameter

Factory

Value

Minimum

Parameter

Maximum

Parameter

Speed Limit 3

160

60 volts

70 (26 volts)

255 (Maximum volts)

Not Used

MODE 3

Controlled Acceleration

1.04 sec

(0.52 sec)

150 (3.1 sec)

Speed Limit 2

101

38 volts

60 (22 volts)

106 (40 volts)

Speed Limit 3

255

Maxi-

mum

volts

70 (26 volts)

255 (Maximum volts)

Not Used

MODE 4

Controlled Acceleration

(0.52 sec)

150 (3.1 sec)

Speed Limit 2

106

40 volts

60 (22 volts)

106 (40 volts)

Speed Limit 3

255

Maxi-

mum

volts

70 (26 volts)

255 (Maximum volts)

Description

Default

The following registers store information used by the controller and the HYTECH software and do not have
function numbers assigned.

Not Used

Secure Hourmeter (tens/units)

Read Only

Secure Hourmeter (thousands/hundreds)

Read Only

Secure Auxiliary Hourmeter (tens/units)

Read Only

Secure Auxiliary Hourmeter (thousands/hundreds)

Read Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Reserved for use by GE

GE Use Only

Lift Truck Serial Number

2200 SRM 596

Register Parameters Tables

Table 7. EV-T100 Parameters - All Lift Trucks (24 to 80 volts) (Hydraulic

Pump Card Type HP) (Continued)

Description

Default

Lift Truck Serial Number

Lift truck number assigned by user

NOTES

____________________________________________________________

TECHNICAL PUBLICATIONS

2200 SRM 596

3/05 (11/95) Printed in United Kingdom

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