Form No. F –K400037/8B
CATALOGUE CARD
K4-15-144
ISSUE
1
DFME
DAMEL S.A.
MINING INDUCTION MOTORS
2SG3(2) 400S-4f, 2SG3(2) 400M-4f
PAGE
1/1
File No: 315, 355 kW, 2SG3(2) 400S-4f, 2SG3(2) 400M-4f.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
APPLICATION
One-speed motors of type 2SG3(2) mechanical value of 400 are intended for driving mining machines and
equipment , especially for driving belt conveyors and scraper belt conveyors.
The motors can be used in underground parts of mines and surface installations of the mines, where there are
possible explosion conditions for methane and/ or coal dust.
There is also possible to operate the motors in the surroundings where the explosion-proof equipment is not
required.
CHARACTERISTIC FEATURES OF MOTORS
•
Induction 3-phase motors with squirrel-cage rotor.
•
Explosion-proof construction with flame-proof casing of motor „d” - mark
I M2 EExd I,
equipment ranked as group I of category M2 according to Directive 94/9/EC.
•
The degree of protection IP 55 acc. to PN-EN 60034-5:2002U.
•
The motors are cooled by water flowing through channels in body and connected with it in series channel of
bearing disk P.
•
Form of execution : flanged execution – IM 3001(B5); arm - flanged execution – IM 2001(B3/B5); flange
FF740.
•
Basic voltage execution: 1000; 1140V – 50Hz
After settlement it is possible to execute the motors for other voltage and frequency of 60Hz
.
•
Class of insulation: class H – primary execution, class H + reinforced wound insulation – execution against
order,
•
Thermal protection of motors: bimetal sensors NC or posistor PTC sensors in winding and bearing nodes –
two identical circuits basic and stand-by .
•
Temperature control: thermometric resistors Pt100 in winding and bearing nodes (execution against order).
•
Two-inlet terminal box equipped with one or two cable inlets with rubber gaskets selected to the outer
diameter of conductors , type Wk3u/d .. prod. DAMEL (Catalogue Card K4-15-136).
•
The motor is equipped with the final link of protection conductor continuity control circuit, mounted in the
terminal box – primary execution: final unit CK-0A
After settlement the assembly of final unit CK of other type is possible (e.g. diode+resistor, reverse polarity,
etc.) produced by DAMEL (Catalogue Card K4-15-121).
•
Feeding and start-up: the motors are intended for feeding from power network – start-up by direct switching
on the voltage.
Motors executed in class of insulation H with reinforced wound insulation can be supplied from frequency
converters of class MSI (PWM) – the range of working frequency 0÷50Hz.
•
The motors adapted for work in temperate climate; after settlement the adaptation for work in tropical climate
TA or TH is possible.
COMPATIBILITY WITH REQUIREMENTS OF STANDARDS
The motors meet requirements of Directive 94/9/EC (ATEX), European harmonized standards and domestic
norms:
- norms for electrical equipment in areas of explosion hazard:
-
EN 50014:1997+A1:1999+A2:1999 – Polish equivalent PN-EN 50014:2002U,
-
EN 50018:2000+A1:2002 – Polish equivalent PN-EN 50018:2002U,
-
EN 50019:2000 – Polish equivalent PN-EN 50019:2002U,
- norms for rotational electric machines:
-
EN 60034-1:1998+A1:1998+A2:1999+AC:2000 – Polish equivalent PN-EN 60034-1:2001
- domestic norms for induction motors for mining machines:
- PN G-38010:1997 (domestic norm).
CERTIFICATES
-
Certificate EC (ATEX) issued by notified Testing Station GIG KD “BARBARA”, valid on the area of
European Union
-
Certificate of Russian Testing Station МОС „Сертиум”, valid on the area of Russian Federation.
Form No. F –K400037/8B
CATALOGUE CARD
K4-15-144
ISSUE
1
DFME
DAMEL S.A.
MINING INDUCTION MOTORS
2SG3(2) 400S-4f, 2SG3(2) 400M-4f
PAGE
2/2
File No: 315, 355 kW, 2SG3(2) 400S-4f, 2SG3(2) 400M-4f.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
TECHNICAL DATA
Table 1
Parameters 2SG3
400S-4f
2SG2 400S-4f
2SG3 400M-4f
2SG2 400M-4f
Rated power
P
N
[kW] 315
355
Current at rated voltage
I
N
[A]
1000V
I
N
[A]
1140V
211
185
240
210
Power coefficient
cos
φ
0,9 0,9
Efficiency
η
[%] 95
95
Rotational speed n
[1/min]
1478
1474
Rated moment M
N
[Nm]
2035
2300
Multiplicity of start-up current
I
K
/I
N
6,5
6,6
Multiplicity of start-up moment
M
K
/M
N
2,7
2,8
Multiplicity of critical moment
M
max
/M
N
2,6
2,4
Min. flow of cooling water
[dm
3
/min] 12
12
Mode of operation
S1;
S4-60%, J
ext
/J
M
=1, 40c/h
Rotor moment of inertia J
M
kgm
2
11 13
Mass of motor: flanged execution
Arm-flanged execution
kg
2300
2380
2400
2480
1. The parameters of motor: rated current, efficiency, power factor, rotational speed and rated moment
relate to rated load at rated feeding conditions – 50Hz.
2. Multiplicities of start-up current , start-up moment and critical moment refer to direct connection of the
motor to the supply network (mains).
3. J
ext
– inertia moment of motor load referred to the shaft of motor
winding
bearing
bearing
bimetals NC
or posistors
PTC
thermometric
resistors Pt 100
Fig. 1 Diagram of motor connections
–
winding, protective terminals, thermal protection.
Fig. 2 Diagram of cooling system
Water outlet
Body
Highpressure hose
Disk P
Water inlet
Form No. F –K400037/8B
CATALOGUE CARD
K4-15-144
ISSUE
1
DFME
DAMEL S.A.
MINING INDUCTION MOTORS
2SG3(2) 400S-4f, 2SG3(2) 400M-4f
PAGE
3/3
File No: 315, 355 kW, 2SG3(2) 400S-4f, 2SG3(2) 400M-4f.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
Water outlet
Water inlet
Centre hole M20
View P
View W
4 holes
Stopper or
cable inlet
Water outlet
Water inlet
Cable inlet
Type of motor
Form of
execution
Shaft of the motor
Flange
acc. to
Diagram
of cooling
system
Cable inlets
(basic
execution
acc. to
Fig. 2
Forms of execution:
IM 3001 (B5) – flanged
IM 2001 (B3/B5) – arm-flanged
Fig. 3 Overall and assembly dimensions of motors.
Form No. F –K400037/8B
CATALOGUE CARD
K4-15-144
ISSUE
1
DFME
DAMEL S.A.
MINING INDUCTION MOTORS
2SG3(2) 400S-4f, 2SG3(2) 400M-4f
PAGE
4/4
File No: 315, 355 kW, 2SG3(2) 400S-4f, 2SG3(2) 400M-4f.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
CONDITIONS OF OPERATION AND APPLICATION
• Ambient temperature
0
o
÷40
o
C
• Relative humidity at temperature of 35
o
C
97÷100%
• Height above the sea level
≤ 1000m
• Degree of corrosive aggressiveness C acc. to PN-71/H-04651
• Admissible inclination of the shaft axis to level
≤ 30
o
C
• Parameters of cooling water at inlet of cooling system
- maximum temperature
+ 30
o
C
- maximum static pressure
3MPa
• Supply voltage
(0,95÷1,05)U
N
• Electrical terminal
Power supply connection – mining flexible line with rubber coated and insulation, multicore,
screened for the voltage of 0.6/1kV with section area of cores selected to operating conditions.
Connection of circuits of temperature sensors and temperature control thermometric elements – auxiliary
cores of feeder flexible line or multicore (control) flexible line with section area of conductors up to 4mm
2
.
When connecting the motor with one conductor the other inlet of terminal box is FLP stopped by stopper
Zk3u.
•
Leading the flexible lines to terminal box through cable inlets selected according to the outer diameter of
conductors acc. to table 3.
Table. 3
Type of inlet
Cable
The range of diameters of conductors for cable inlets
Wk3u/d80
40÷44 41÷46 44÷49 48÷53 52÷57
Wk3u/d100
Feeder
55÷61
59÷65
62÷68
68÷74
Wk3u/d47
Control
19÷21
20÷24
22÷26
In case the Orderer does not state the type of cable inlet (outer diameter of conductor) the motor is
delivered with cable inlet and stopper acc. to table 2.
OFFER FOR DELIVERIES OF MOTORS
The producer offers motors in primary execution and in options executed against the order from offeree
(additional, diversified equipment).
Table 4
1
Constructional
characteristic of motor
2
Primary execution
3
Execution against order
rated voltage
1000; 1140V other
voltage
frequency 50Hz
60Hz
Form of execution
flanged IM 3001(B5)
arm - flanged IM 2001 (B3/B5)
class of insulation
H
H + reinforced wound insulation
thermal
protection – type of sensors
bimetal NC
posistor PTC
temperature control
– thermometric elements
–
thermometric resistors Pt100
Cable inlets
One inlet Wk3u/d100-55÷61
+stopper Zk3u
- see table 2
One or two cable inlets Wk3u
- see table 3
final link
of control circuit
CK-0A
CK … appointed by Orderer
(acc. to catalogue card K4-15-121)
climatic execution
for temperate climate
for tropical climate TH or TA
constructional characteristic
other than above mentioned
–
acc. to settlements, it can require
acceptance of the unit certifying the
product
The following items are included to the delivered motor:
- running-technical documentation (RTD – Technical & Operational Documentation of the motor).
- declaration of conformity EC.
Form No. F –K400037/8B
CATALOGUE CARD
K4-15-144
ISSUE
1
DFME
DAMEL S.A.
MINING INDUCTION MOTORS
2SG3(2) 400S-4f, 2SG3(2) 400M-4f
PAGE
5/5
File No: 315, 355 kW, 2SG3(2) 400S-4f, 2SG3(2) 400M-4f.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
ORDERING PROCEDURE
The following data should be stated in the order directed to the address of manufacturer given below:
-
type of motor, power
-
rated voltage and frequency
-
motor execution: preliminary – see table 4 column 2 or execution against order, for which
required equipment and constructional characteristic should be determined acc. to table 4
column 3.
When ordering we recommend to fill up the questionnaire “Statement of technical data of the motor...” –
accessible at internet (web) sites and in Marketing Department of DFME DAMEL.
The producer offers additionally:
- guarantee and after guarantee service,
- delivery of spare parts,
- training of employees in the range of correct maintenance and operating the motor.
Producer reserves the right to implement to the motor changes resulting from technical progress.
Dąbrowska Fabryka Maszyn Elektrycznych DAMEL S. A.
Aleja Józefa Piłsudskiego 2, 41-300 Dąbrowa Górnicza, POLSKA, tel: (32) 262-32-30 do 39
Faks (32) 264-34-26, 264-10-12, http: www.damel.com.pl, email: office@damel.com.pl
Elaboration: “DAMEL” – TK/PG/10/2004