CATALOGUE CARD
K4-15-129
MINING INDUCTION MOTORS
Issue 2
Dąbrowa Górnicza
2SG8 515M-4
Page 1 / 6
File No: 200 kW, 2SG8 515M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
APPLICATION
The motors of 3SG8 515M-4 type are motors intended for driving mining machines and equipment,
especially for driving getting units of heading machines.
The motors can be used in underground parts of mines and surface installations of the mines, where there
are possible explosion conditions for methane and/ or coal dust.
There is also possible to operate the motors in the surroundings where the explosion-proof equipment is not
required.
CHARACTERISTIC FEATURES OF MOTORS
•
Induction 3-phase motors with welded squirrel-cage rotor,
•
Explosion-proof construction with flame-proof casing of motor „d” - mark
I M2 EExd I, equipment
ranked as group I of category M2 according to Directive 94/9/EC,
•
The degree of protection IP 55 acc. to PN-EN 60034-5:2000U,
•
The motors are cooled by water flowing through the water jacket of body,
•
Primary voltage executions:
1000, and 1140V – 50Hz; After settlement it is possible to execute the motors for other voltage up to
1140V and frequency of 60Hz
•
Class of insulation: class H,
•
Thermal protection of motors: bimetal sensors (NC) or posistor PTC sensors -in winding of stator and in
bearing nodes – two identical circuits: basic and stand-by,
•
Temperature control: thermometric resistors Pt 100 in winding and bearing nodes,
•
Two-inlet terminal box equipped with one or two cable inlets with rubber gaskets selected to the outer
diameters of conductors, type 54235.02…. and 54232… M28 produced by GOTHE&Co.
•
The motor is equipped with the final link of protection conductor continuity control circuit, mounted in
the terminal box – primary execution: the link 8SX9006-0AA00 produced by BARTEC
• Feeding and start-up: the motors are intended for feeding from power network – start-up by direct
switching on the voltage.
•
The motors adapted for work in temperate climate; after settlement the adaptation for work in tropical
climate TA or TH is possible.
COMPATIBILITY WITH REQUIREMENTS OF STANDARDS
The motors meet requirements of Directive 94/9/EC (ATEX), European harmonized standards and
domestic norms:
- norms for electrical equipment in areas of explosion hazard:
- EN 50014:1997+A1:1999+A2:1999 – Polish equivalent PN-EN 50014:2002U,
- EN 50018:2000+A1:2002 – Polish equivalent PN-EN 50018:2002U + A1:2003U,
- EN 50019:2000 – Polish equivalent PN-EN 50019:2002U,
- norms for rotational electric machines:
- EN 60034-1:1998+A1:1998+A2:1999+AC:2000 – Polish equivalent PN-EN 60034-1:2001
- domestic norms for induction motors for mining machines:
- PN G-38010:1997 .
CERTIFICATES
The motors have the certificate EC (ATEX ) issued by notified Testing Station FTZÚ Radvanice, valid on
the area of European Union.
CATALOGUE CARD
K4-15-129
MINING INDUCTION MOTORS
Issue 2
Dąbrowa Górnicza
2SG8 515M-4
Page 2 / 6
File No: 200 kW, 2SG8 515M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
TECHNICAL DATA
Table 1
PARAMETERS VALUES
Rated power P
N
[kW]
200
Rated voltage U
N
[ V ]
1000 1140
Frequency f
N
[ Hz ]
50
Rated current I
N
[ A ]
152 133
Power factor cos
φ
0,82
Efficiency
η [ %]
93
Rotational speed n [min
-1
]
1480
Rated moment M
N
[Nm]
1290
Multiplicity of start-up current I
k
/I
N
6,6
Multiplicity start-up moment T
l
/T
N
2,3
Critical moment M
Kr
[Nm]
3850
±5%
Mode of operation
S1
S4-60% 40c/h J
ext
/J
M
= 1 (FI.2)
Rotor moment of inertia J
M
[kgm
2
]
3,2
Mass of motor [kg]
1800
1.
The parameters of motor: rated current, efficiency, power factor, rotational speed and rated moment
relate to rated load at rated feeding conditions – 50Hz.
2.
Multiplicities of start-up current, start-up moment and critical moment refer to direct connection of
the motor to the supply network (mains).
3.
J
ext
– inertia moment of motor load referred to the shaft of motor.
DRAWINGS
Fig. 1. Diagram of motor connections – winding, protective terminals, thermal protection.
WINDING
BEARING
WINDING
WINDING
BEARING N
BEARING P
THERMOBIMETALS
CATALOGUE CARD
K4-15-129
MINING INDUCTION MOTORS
Issue 2
Dąbrowa Górnicza
2SG8 515M-4
Page 3 / 6
File No: 200 kW, 2SG8 515M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
Fig. 2 Diagram of cooling system.
Venting G3/4
Safety valve G1
Water inlet G3/4
Water outlet G3/4
CATALOGUE CARD
K4-15-129
MINING INDUCTION MOTORS
Issue 2
Dąbrowa Górnicza
2SG8 515M-4
Page 4 / 6
File No: 200 kW, 2SG8 515M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
Fig. 3 Overall and assembly dimensions of motors
Cable inlet of type 54235.02... produced by Gothe & Co.
for feeder cable (...).
Venting of cooling system
- G3/4
Transport eye
Cable inlet of type 54232... M28 produced by Gothe & Co.
for additional pilot wire (Ø
Z
13-19 mm) or stopper M28x1,5
View X
View Y
Venting of cooling system
- G3/4
Transport eye
Water outlet G3/4
Water inlet G3/4
Safety valve G1
CATALOGUE CARD
K4-15-129
MINING INDUCTION MOTORS
Issue 2
Dąbrowa Górnicza
2SG8 515M-4
Page 5 / 6
File No: 200 kW, 2SG8 515M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
CONDITIONS OF OPERATION AND APPLICATION
•
Ambient temperature
0÷40
o
C
•
Relative humidity at temperature of 35
o
C
97÷100%
•
Height above the sea level
≤ 1000m
•
Degree of corrosive aggressiveness C acc. to PN-71/H-04651
•
Admissible inclination of the shaft axis to level
-40
0
/ +80
o
•
Parameters of cooling water at inlet of cooling system
-
maximum temperature
+40
o
C
-
maximum static pressure
3MPa
-
minimum flow
15 dm
3
/ min
•
Supply voltage
(0,95÷1,05)U
N
•
Water circulation terminal
G3/4
•
Electrical terminal
Power supply connection – mining armor conductor with rubber armor and insulation, multicore, screened for voltage
of 0, 6/1kV, with section area of cores selected to operating conditions.
Connection of circuits of temperature sensors and temperature control thermometric elements – auxiliary cores of
feeder cable or multicore armored (control) pilot wire with section area of wires up to 4mm2.
•
When connecting the motor with one conductor the hole for inlet 54232…-M28 is stopped FLP by stopper M28x1,5.
•
Leading the armor conductors to terminal box through cable inlets selected according to the outer
diameter of conductors acc. to table 2.
Tabela 2
Type
of
inlet
54235.02-46 54235.02-49 54235.02-53 54235.02-57 54235.02-61 54235.02-65 54235.02-68
Feeding
cable
The range of diameters of
conductors for cable inlet
54235.02-...
41÷46 44÷49 48÷53 52÷57 55÷61 60÷65 64÷68
Type of inlet
54232.16-M28
54232.18-M28
54232.19-M28
Pilot wire
The range of diameters of
conductors for cable inlet
54232...-M28
13÷16 15÷18 17÷19
OFFER FOR DELIVERIES OF MOTORS
The producer offers motors in primary execution and in options executed against the order from customer
(additional, diversified equipment).
Table 3
1
Constructional characteristic of
motor
2
Basic execution
3
Execution against order
Rated voltage
1000; 1140V
other voltage up to 1140V
Frequency 50Hz
60Hz
Form of execution
flanged IM 3001 (B3)
-
Class of insulation
H
-
Thermal protection – type of sensors
bimetal (NC) in winding + posistor PTC in
winding and bearing disks
-
Temperature control – thermometric
elements
thermometric resistors Pt 100
-
Cable inlets
cable inlet 54235.02-53
and stopper M28x1.5
- other inlet type 54235.02... + inlet
54232.-.M28– acc. to table 2 or
stopper M28x1.5
The final link of protective conductor
continuity control circuit
8SX9006-0AA00
CK … appointed by Orderer
(acc. to catalogue card K4-15-121)
Climatic execution
for temperate climat
for tropical climate TH or TA
Constructional characteristic other
than above mentioned
–
acc. to settlements, it can require
acceptance of the unit certifying the
product
CATALOGUE CARD
K4-15-129
MINING INDUCTION MOTORS
Issue 2
Dąbrowa Górnicza
2SG8 515M-4
Page 6 / 6
File No: 200 kW, 2SG8 515M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
The following items are included to the delivered motor by producer:
- running-technical documentation ( RTD - Service Manual of the motor).
- declaration of conformity EC.
ORDERING PROCEDURE
The following data should be stated in the order directed to the address of manufacturer given below:
- type of motor, power
- rated voltage and frequency
- motor execution: preliminary – see table 3 column 2 or execution against order, for which required equipment and
constructional characteristic should be determined acc. to table 3 column 3.
When ordering we recommend to fill up the questionnaire „Statement of technical data of the motor...” – accessible at
internet (web) sites and in Marketing Department of DFME DAMEL.
The producer offers additionally:
- guarantee and after guarantee service,
- delivery of spare parts,
- training of employees in the range of correct maintenance and operating the motor.
Producer reserves the right to implement to the motor changes resulting from technical progress.
Dąbrowska Fabryka Maszyn Elektrycznych DAMEL S. A.
Aleja Józefa Piłsudskiego 2, 41-300 Dąbrowa Górnicza, POLSKA, tel: (32) 262-32-30 do 39
Faks (32) 264-34-26, 264-10-12, http: www.damel.com.pl, email: office@damel.com.pl
Elaborated: „DAMEL” – TK/PS/10/2004