Formularz Nr F –K400037/8B
CATALOGUE CARD
K4-15-132
ISSUE
2
DFME
DAMEL S.A.
MINING INDUCTION MOTORS
2SG8 420M-4
PAGE
1/1
File No: 132 kW, 2SG8 420M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
APPLICATION
The one-speed motors of 3SG8 420M-4 type are motors intended for driving mining machines and
equipment, especially for driving getting unit of heading machines.
The motors can be used in underground parts of mines and surface installations of the mines, where
there are possible explosion conditions for methane and/ or coal dust.
There is also possible to operate the motors in the surroundings where the explosion-proof equipment is
not required.
CHARACTERISTIC FEATURES OF MOTORS
•
Induction 3-phase motors with welded squirrel-cage rotor,
•
Explosion-proof construction with flame-proof casing of motor „d” - mark
I M2 EExd I,
equipment ranked as group I of category M2 according to Directive 94/9/EC,
•
The degree of protection IP 55 acc. to PN-EN 60034-5:2002U,
•
The motors are cooled by water flowing through the water jacket of body,
•
The form of execution: special flanged execution –IM3201,
•
Primary voltage executions:
380; 500; 550; 660; 1000; 1140V – 50Hz;
After settlement it is possible to execute the motors for other voltage and frequency of 50/60Hz
•
Class of insulation: class H – primary execution, class H reinforced by wound insulation –
execution against order,
•
Thermal protection of motors: or posistor PTC sensors -in winding of stator and in bearing nodes –
two identical circuits: basic and stand-by and bimetal sensors NC in winding – two circuits,
•
One-inlet terminal box equipped with one or two cable inlets with rubber gaskets selected to the
outer diameters of conductors, type 54235.2…. and 54345.02…produced by GOTHE&Co.
•
The motor is equipped with the final link of protection conductor continuity control circuit, mounted
in the terminal box – primary execution: the link 8SX9006-0AA00 (diode + resistor) produced by
BARTEC
• Feeding and start-up: the motors are intended for feeding from power network – start-up by direct
switching on the voltage.
•
The motors adapted for work in temperate climate; after settlement the adaptation for work in
tropical climate TA or TH is possible.
COMPATIBILITY WITH REQUIREMENTS OF STANDARDS
The motors meet requirements of Directive 94/9/EC (ATEX),
European harmonized standards and domestic norms:
- norms for electrical equipment in areas of explosion hazard:
-
EN 50014:1997+A1:1999+A2:1999 – Polish equivalent PN-EN 50014:2002U,
-
EN 50018:2000+A1:2002 – Polish equivalent PN-EN 50018:2002U,
-
EN 50019:2000 – Polish equivalent PN-EN 50019:2002U,
- norms for rotational electric machines:
-
EN 60034-1:1998+A1:1998+A2:1999+AC:2000 – Polish equivalent PN-EN 60034-1:2001
- domestic norms for induction motors for mining machines:
PN G-38010:1997 (domestic standard) .
Formularz Nr F –K400037/8B
CATALOGUE CARD
K4-15-132
ISSUE
2
DFME
DAMEL S.A.
MINING INDUCTION MOTORS
2SG8 420M-4
PAGE
2/2
File No: 132 kW, 2SG8 420M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
CERTIFICATES
The motors have the certificates:
-
certificate EC (ATEX ) issued by notified Testing Station FTZÚ, valid on the area of European
Union.
TECHNICAL DATA
Table 1
Parameters 2SG8
420M-4
Rated power P
N
[kW]
132
Current at rated voltage
I
N
[A] 380V
I
N
[A] 500V
I
N
[A] 550V
I
N
[A] 660V
I
N
[A] 1000V
I
N
[A] 1140V
250
190
173
144
95
83
Power coefficient cos
φ
0,85
Efficiency
η
[%] 94
Rotational speed n
[1/min]
1478
Rated moment M
N
[Nm]
853
Multiplicity of start-up current I
k
/I
N
6,6
Multiplicity of start-up moment M
K
/M
N
2,4
Multiplicity of critical moment M
max
/M
N
2,5
Min. flow of cooling water
[dm
3
/min] 12
Mode of operation
S1;
S4-60%, 40c/h J
ext
/J
M
=1
Rotor moment of inertia J
M
kgm
2
2
Mass of motor
kg
1300
1.
The parameters of motor: rated current, efficiency, power factor, rotational speed and rated
moment relate to rated load at rated feeding conditions – 50Hz.
2.
Multiplicities of start-up current , start-up moment and critical moment refer to direct connection
of the motor to the supply network (mains).
3.
J
ext
– inertia moment of motor load referred to the shaft of motor.
Fig .1 Diagram of motor connections
Posistor PTC sensors
Bimetal NC sensors
Bearings
Winding
Winding
Formularz Nr F –K400037/8B
CATALOGUE CARD
K4-15-132
ISSUE
2
DFME
DAMEL S.A.
MINING INDUCTION MOTORS
2SG8 420M-4
PAGE
3/3
File No: 132 kW, 2SG8 420M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
Fig. 2 Diagram of cooling system
Fig. 3. Overall and assembly dimensions of motors
Venting
Water inlet
Water outlet
VERSION
Type of motor
View U
View W
Stop fixing
strip
Water outlet
Water inlet G1/2
Detail b
Venting G1 1/2
Water inlet G 1/2
Water inlet G1/2
Version A
Version B
Formularz Nr F –K400037/8B
CATALOGUE CARD
K4-15-132
ISSUE
2
DFME
DAMEL S.A.
MINING INDUCTION MOTORS
2SG8 420M-4
PAGE
4/4
File No: 132 kW, 2SG8 420M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
CONDITIONS OF OPERATION AND APPLICATION
• Ambient temperature
0÷40
o
C
• Relative humidity at temperature of 35
o
C
97÷100%
• Height above the sea level
≤ 1000m
• Degree of corrosive aggressiveness C acc. to PN-71/H 04651
• Admissible inclination of the shaft axis to level
-40
o
/ +80
0
• Parameters of cooling water at inlet of cooling system
-
maximum temperature
+40
o
C
-
maximum static pressure
3MPa
• Supply voltage
(0,95÷1,05)U
N
• Electrical terminal
Power supply connection – mining armour conductor with rubber armour and insulation, multicore,
screened for voltage of 0,6/1kV, with section area of cores selected to operating conditions.
Connection of circuits of temperature sensors and temperature control thermometric elements –
auxiliary cores of feeder cable or multicore armoured (control) pilot wire with section area of wires up
to 4mm
2
.
• Leading the armour conductors to terminal box through cable inlets selected according to the outer
diameter of conductors acc. to table 2.
Table
2
Type of inlet
The range of diameters of conductors for cable inlets
54235.02…
lub 54345.02…
34 ÷ 38 36 ÷ 40 40 ÷ 44 41 ÷ 46 44 ÷ 49 48 ÷ 53
52-57
55-61
60-65
In case the Orderer does not state the type of cable inlet together with outer diameter of conductor the
motor is delivered with cable inlet determined acc. to Table 3, column 2.
OFFER FOR DELIVERIES OF MOTORS
The producer offers motors in primary execution and in options executed against the order from
customer (additional, diversified equipment).
Table 3
1
Constructional
characteristic of motor 2
Primary execution
3
Execution against order
rated voltage
1000; 1140V
other voltage
frequency 50Hz
50/60Hz
form of execution
Version A acc. to Drwg. 3
Version B – acc. to Drwg. 3
class of insulation
H
H + reinforced wound insulation
thermal
protection – type of sensors
posistor PTC
bimetal NC
posistor PTC
bimetal NC or other
Temperature control
– thermometric elements
- -
cable inlets
54235.2-44 box „d” 1140V
or 54345.2-44 box „e” 1000V
54235.2-…
or 54345.2-…
with selected gasket – see table 2
final link
of control circuit
8SX 9006-0AA00 (diode +
resistor) prod. Bartec.
8SX 9006-0AA00 (diode + resistor)
prod. Bartec.
climatic execution
for temperate climate
for tropical climate TH or TA
constructional characteristic
other than above mentioned
–
acc. to settlements, it can require
acceptance of the unit certifying
the product
Formularz Nr F –K400037/8B
CATALOGUE CARD
K4-15-132
ISSUE
2
DFME
DAMEL S.A.
MINING INDUCTION MOTORS
2SG8 420M-4
PAGE
5/5
File No: 132 kW, 2SG8 420M-4.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
The following items are included to the delivered motor:
- running-technical documentation ( RTD - Service Manual of the motor).
- declaration of conformity EC.
ORDERING PROCEDURE
The following data should be stated in the order directed to the
address of manufacturer given below:
- type of motor, power
-
rated voltage and frequency
-
motor execution: preliminary – see table 3 column 2 or execution against order, for which required
equipment and constructional characteristic should be determined acc. to table 3 column 3.
When ordering we recommend to fill up the questionnaire „Statement of technical data of the motor...” –
accessible at internet (web) sites and in Marketing Department of DFME DAMEL.
The producer offers additionally:
- guarantee and after guarantee service,
- delivery of spare parts,
- training of employees in the range of correct maintenance and operating the motor.
Producer reserves the right to implement to the motor changes resulting from technical progress.
Dąbrowska Fabryka Maszyn Elektrycznych DAMEL S. A.
Aleja Józefa Piłsudskiego 2, 41-300 Dąbrowa Górnicza, POLSKA, tel: (32) 262-32-30 do 39
Faks (32) 264-34-26, 264-10-12, http: www.damel.com.pl, email: office@damel.com.pl
Opracowanie: „DAMEL” – TK/LP/10/2004