132, 150 kW, SG6 570M 4, SG6 570M 4A

background image

CATALOGUE CARD

K4-15-128

MINING INDUCTION MOTORS

Issue 1

Dąbrowa Górnicza

SG6 570M-4 i SG6 570M-4A

Page 1 / 5

File No: 132, 150 kW, SG6 570M-4, SG6 570M-4A.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

APPLICATION

The motors of SG6 570M-4 and SG6 570M-4A type are intended for driving cutter units of combined cutters
loaders.
The motors can be used in underground parts of mines and surface installations of the mines, where there
are possible explosion conditions for methane and/ or coal dust.
There is also possible to operate the motors in the surroundings where the explosion-proof equipment is not
required.

CHARACTERISTIC FEATURES OF MOTORS

The motors of SG6 570M-4 and SG6 570M-4A type are induction 3-phase motors with squirrel-cage
rotors,

Explosion-proof construction with flame-proof casing of motor „d” - mark

I M2 EExd I, equipment

ranked as group I of category M2 according to Directive 94/9/EC,

The motors of SG6 570M-4 and SG6 570M-4A type have solid shaft with driving shaft neck with
splines.

The degree of protection IP 55 acc. to PN-EN 60034-5:2000U,

The motors are cooled by water flowing through the water jacket of body,

Forms of execution - flanged execution

• Basic voltage execution: 500; 660; 1000; 1140 V (refers to SG6 570M-4) and 1000; 1140 V (refers to SG6

570M-4A) – connection (Y)- 50Hz.

After settlement it is possible to execute the motors for other voltage up to 1140V and frequency of
60Hz.

Class of insulation: class F- primary execution, class H – execution against order,

Thermal protection of motors: bimetal sensors (NC) or posistor PTC sensors -in winding of stator and
bearing nodes – two identical circuits: basic and stand-by,

Temperature control: thermometric resistors Pt 100 in winding and bearing nodes,

Two-inlet, two-chamber terminal box equipped with one cable inlet Wk2u/d80.. (production DAMEL) with
rubber gasket and stopper Zk2u closing FLP unused orifice for cable inlet. Instead of the stopper the
cable inlet of Wk2u/d47 (produced by DAMEL) can be screwed down with rubber gasket.

The motors are equipped with the final link of protection conductor continuity control circuit, mounted in
the terminal box – primary execution: the final link CK-OA, produced by DAMEL

After settlement the assembly of final unit CK of other type is possible (e.g. diode + resistor, reverse

polarity, etc.) produced by DAMEL catalogue card K4-15-121.

• Feeding and start-up: the motors are intended for feeding from power network – start-up by direct

switching on the voltage.

• The motors adapted for work in temperate climate; after settlement the adaptation for work in tropical

climate TA or TH is possible.

COMPATIBILITY WITH REQUIREMENTS OF STANDARDS

The motors meet requirements of Directive 94/9/EC (ATEX), European harmonized standards and

domestic norms:

- norms for electrical equipment in areas of explosion hazard:

- EN 50014:1997+A1:1999+A2:1999 – Polish equivalent PN-EN 50014:2002U,
- EN 50018:2000+A1:2002 – Polish equivalent PN-EN 50018:2002U + A1: 2003U,
- EN 50019:2000 – Polish equivalent PN-EN 50019:2002U,

- norms for rotational electric machines:

- EN 60034-1:1998+A1:1998+A2:1999+AC:2000 – Polish equivalent PN-EN 60034-1:2001

- domestic norms for induction motors for mining machines:

background image

CATALOGUE CARD

K4-15-128

MINING INDUCTION MOTORS

Issue 1

Dąbrowa Górnicza

SG6 570M-4 i SG6 570M-4A

Page 2 / 5

File No: 132, 150 kW, SG6 570M-4, SG6 570M-4A.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

- PN G-38010:1997.

CERTIFICATES

The motors have the certificate EC (ATEX ) issued by notified Testing Station GIG KD “BARBARA”, valid
on the area of European Union.

TECHNICAL DATA

Table 1

PARAMETERS VALUES

SG6 570M-4

SG6 570M-4A

Rated power P

N

[kW]

132 150

Rated voltage U

N

[ V ]

500 1000

660

1140

1000

1140

Frequency f

N

[ Hz ]

50

Rated current I

N

[ A ]

193

97

146

85

113

99,1

Power factor cos

φ 0,84

0,824

Efficiency

η [ %]

94,5

93

Rotational speed n [min

-1

] 1478

1475

Rated moment T

N

[Nm]

853 971

Multiplicity of start-up current I

k

/I

N

6,0

5,9

Multiplicity start-up moment T

l

/T

N

2,2

2,2

Multiplicity of critical moment T

b

/T

N

2,4

2,3

Mode of operation

S1; S4-60%, 40c/h, J

ext

/J

M

=1

Rotor moment of inertia J

M

[kgm

2

] 1,8

Moment of inertia of equipment load referred to the shaft of
motor J

ext

[kgm

2

]

1,8

Mass of motor [kg]

750


1. J

M

-

moment of inertia

of r

otor with rotating element placed on the shaft

J

ext

-

moment of inertia of equipment load referred to the shaft of motor

2. Inertia

factor:

M

ext

M

J

J

J

FI

+

=

background image

CATALOGUE CARD

K4-15-128

MINING INDUCTION MOTORS

Issue 1

Dąbrowa Górnicza

SG6 570M-4 i SG6 570M-4A

Page 3 / 5

File No: 132, 150 kW, SG6 570M-4, SG6 570M-4A.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

DRAWINGS

Fig. 1.1. Diagram of connections of winding, protection terminals, bimetal sensors NC or posistor

sensors PTC and thermometric resistors Pt 100 of motor in the terminal box.

Fig. 1.2. Diagram of switching over the temperature sensors onto the second circuit (stand-by) in II

chamber (so called control) of the terminal box.

Winding

Bearing

Switchable element of coupling

Fixed elements of couplings

Winding

Winding

Winding

Disk N

Disk N

Disk N

Disk P

Disk P

Disk P

background image

CATALOGUE CARD

K4-15-128

MINING INDUCTION MOTORS

Issue 1

Dąbrowa Górnicza

SG6 570M-4 i SG6 570M-4A

Page 4 / 5

File No: 132, 150 kW, SG6 570M-4, SG6 570M-4A.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

Fig. 2 Overall and assembly dimensions of motors.

CONDITIONS OF OPERATION AND APPLICATION

Ambient temperature

0÷40

o

C

Relative humidity at temperature of 35

o

C 97÷100%

Height above the sea level

≤ 1000m

Degree of corrosive aggressiveness C acc. to PN-71/H-04651

Admissible inclination of the shaft axis to level

-40

0

/ +80

0

Supply voltage

(0,95 to 1,05)U

N

Parameters of cooling water (at inlet )

- maximum temperature

+30

o

C

-

maximum static pressure

3Mpa

-

minimum flow

20 dm

3

/ min

Water circulation terminal

M22x1.5

Electrical terminal

Power supply connection – mining armor conductor with rubber armor and insulation, multicore, screened with
section area of cores selected to operating conditions.
Connection of circuits of temperature sensors – auxiliary cores of feeder cable with section area of 4mm

2

or

(against order) additional armored conductor with rubber insulation and armor , multicore, screened with section
area of conductors up to 4mm

2

.

• Leading the armor conductors to terminal box through cable inlets selected according to the outer

diameter of conductors acc. to table 2.

Table 2

Type of inlet

The range of diameters of conductors for cable inlets

Wk2u/d80...

34 ÷ 38

36 ÷ 40

40 ÷ 44

41 ÷ 46

44 ÷ 49

48 ÷ 53

52 ÷ 57

Wk2u/d47...

19 ÷ 21

20 ÷ 24

22 ÷ 26

acc. to

background image

CATALOGUE CARD

K4-15-128

MINING INDUCTION MOTORS

Issue 1

Dąbrowa Górnicza

SG6 570M-4 i SG6 570M-4A

Page 5 / 5

File No: 132, 150 kW, SG6 570M-4, SG6 570M-4A.doc/2005
Translated by: PTU -DAMAR- Sosnowiec

OFFER FOR DELIVERIES OF MOTORS

The producer offers motors in primary execution and in options executed against the order from offeree
(additional, diversified equipment).

Table 3

1

Constructional characteristic of

motor

2

Basic execution

3

Execution against order

Rated voltage

500; 660; 1000; 1140V (SG6 570M-4)

1000; 1140 V (SG6 570M-4A)

- other voltage to 1140V
- in single volatge version

Frequency 50Hz

60Hz

Form of execution

flanged

-

Class of insulation

F

H

Thermal protection – type of sensors

bimetal (NC)

posistor PTC

Cable inlets

Cable inlet Wk2u/d80-41-46
– see tab. 2
and FLP (flame-proof) stopper Zk2u

- inlet Wk2u/d80...acc. to table 2
and cable inlet Wk2u/d47...for pilot
wires acc. to table 2

The final link of protective conductor
continuity control circuit

CK-0A

CK … appointed by Orderer

(acc. to catalogue card K4-15-121)

Climatic execution

for temperate climate

for tropical climate TH or TA

constructional characteristic other

than above mentioned

acc. to settlements, it can require

acceptance of the unit certifying the

product

The following items are included to the delivered motor by producer:
- running-technical documentation ( RTD - Service Manual of the motor).
- declaration of conformity EC.

ORDERING PROCEDURE

The following data should be stated in the order directed to the address of manufacturer given below:

- type of motor, power
- rated voltage and frequency
- motor execution: preliminary – see table 3 column 2 or execution against order, for which required equipment and

constructional characteristic should be determined acc. to table 3 column 3.

When ordering we recommend to fill up the questionnaire „Statement of technical data of the motor...” – accessible at
internet (web) sites and in Marketing Department of DFME DAMEL.

The producer offers additionally:

- guarantee and after guarantee service,
- delivery of spare parts,
- training of employees in the range of correct maintenance and operating the motor.



Producer reserves the right to implement to the motor changes resulting from technical progress.

Dąbrowska Fabryka Maszyn Elektrycznych DAMEL S. A.

Aleja Józefa Piłsudskiego 2, 41-300 Dąbrowa Górnicza, POLSKA, tel: (32) 262-32-30 do 39

Faks (32) 264-34-26, 264-10-12, http: www.damel.com.pl, email: office@damel.com.pl


Elaboration: „DAMEL” – TK/DB/01/2005


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