CATALOGUE CARD
K4-15-128
MINING INDUCTION MOTORS
Issue 1
Dąbrowa Górnicza
SG6 570M-4 i SG6 570M-4A
Page 1 / 5
File No: 132, 150 kW, SG6 570M-4, SG6 570M-4A.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
APPLICATION
The motors of SG6 570M-4 and SG6 570M-4A type are intended for driving cutter units of combined cutters
loaders.
The motors can be used in underground parts of mines and surface installations of the mines, where there
are possible explosion conditions for methane and/ or coal dust.
There is also possible to operate the motors in the surroundings where the explosion-proof equipment is not
required.
CHARACTERISTIC FEATURES OF MOTORS
•
The motors of SG6 570M-4 and SG6 570M-4A type are induction 3-phase motors with squirrel-cage
rotors,
•
Explosion-proof construction with flame-proof casing of motor „d” - mark
I M2 EExd I, equipment
ranked as group I of category M2 according to Directive 94/9/EC,
•
The motors of SG6 570M-4 and SG6 570M-4A type have solid shaft with driving shaft neck with
splines.
•
The degree of protection IP 55 acc. to PN-EN 60034-5:2000U,
•
The motors are cooled by water flowing through the water jacket of body,
•
Forms of execution - flanged execution
• Basic voltage execution: 500; 660; 1000; 1140 V (refers to SG6 570M-4) and 1000; 1140 V (refers to SG6
570M-4A) – connection (Y)- 50Hz.
After settlement it is possible to execute the motors for other voltage up to 1140V and frequency of
60Hz.
•
Class of insulation: class F- primary execution, class H – execution against order,
•
Thermal protection of motors: bimetal sensors (NC) or posistor PTC sensors -in winding of stator and
bearing nodes – two identical circuits: basic and stand-by,
•
Temperature control: thermometric resistors Pt 100 in winding and bearing nodes,
•
Two-inlet, two-chamber terminal box equipped with one cable inlet Wk2u/d80.. (production DAMEL) with
rubber gasket and stopper Zk2u closing FLP unused orifice for cable inlet. Instead of the stopper the
cable inlet of Wk2u/d47 (produced by DAMEL) can be screwed down with rubber gasket.
•
The motors are equipped with the final link of protection conductor continuity control circuit, mounted in
the terminal box – primary execution: the final link CK-OA, produced by DAMEL
After settlement the assembly of final unit CK of other type is possible (e.g. diode + resistor, reverse
polarity, etc.) produced by DAMEL catalogue card K4-15-121.
• Feeding and start-up: the motors are intended for feeding from power network – start-up by direct
switching on the voltage.
• The motors adapted for work in temperate climate; after settlement the adaptation for work in tropical
climate TA or TH is possible.
COMPATIBILITY WITH REQUIREMENTS OF STANDARDS
The motors meet requirements of Directive 94/9/EC (ATEX), European harmonized standards and
domestic norms:
- norms for electrical equipment in areas of explosion hazard:
- EN 50014:1997+A1:1999+A2:1999 – Polish equivalent PN-EN 50014:2002U,
- EN 50018:2000+A1:2002 – Polish equivalent PN-EN 50018:2002U + A1: 2003U,
- EN 50019:2000 – Polish equivalent PN-EN 50019:2002U,
- norms for rotational electric machines:
- EN 60034-1:1998+A1:1998+A2:1999+AC:2000 – Polish equivalent PN-EN 60034-1:2001
- domestic norms for induction motors for mining machines:
CATALOGUE CARD
K4-15-128
MINING INDUCTION MOTORS
Issue 1
Dąbrowa Górnicza
SG6 570M-4 i SG6 570M-4A
Page 2 / 5
File No: 132, 150 kW, SG6 570M-4, SG6 570M-4A.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
- PN G-38010:1997.
CERTIFICATES
The motors have the certificate EC (ATEX ) issued by notified Testing Station GIG KD “BARBARA”, valid
on the area of European Union.
TECHNICAL DATA
Table 1
PARAMETERS VALUES
SG6 570M-4
SG6 570M-4A
Rated power P
N
[kW]
132 150
Rated voltage U
N
[ V ]
500 1000
660
1140
1000
1140
Frequency f
N
[ Hz ]
50
Rated current I
N
[ A ]
193
97
146
85
113
99,1
Power factor cos
φ 0,84
0,824
Efficiency
η [ %]
94,5
93
Rotational speed n [min
-1
] 1478
1475
Rated moment T
N
[Nm]
853 971
Multiplicity of start-up current I
k
/I
N
6,0
5,9
Multiplicity start-up moment T
l
/T
N
2,2
2,2
Multiplicity of critical moment T
b
/T
N
2,4
2,3
Mode of operation
S1; S4-60%, 40c/h, J
ext
/J
M
=1
Rotor moment of inertia J
M
[kgm
2
] 1,8
Moment of inertia of equipment load referred to the shaft of
motor J
ext
[kgm
2
]
1,8
Mass of motor [kg]
750
1. J
M
-
moment of inertia
of r
otor with rotating element placed on the shaft
J
ext
-
moment of inertia of equipment load referred to the shaft of motor
2. Inertia
factor:
M
ext
M
J
J
J
FI
+
=
CATALOGUE CARD
K4-15-128
MINING INDUCTION MOTORS
Issue 1
Dąbrowa Górnicza
SG6 570M-4 i SG6 570M-4A
Page 3 / 5
File No: 132, 150 kW, SG6 570M-4, SG6 570M-4A.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
DRAWINGS
Fig. 1.1. Diagram of connections of winding, protection terminals, bimetal sensors NC or posistor
sensors PTC and thermometric resistors Pt 100 of motor in the terminal box.
Fig. 1.2. Diagram of switching over the temperature sensors onto the second circuit (stand-by) in II
chamber (so called control) of the terminal box.
Winding
Bearing
Switchable element of coupling
Fixed elements of couplings
Winding
Winding
Winding
Disk N
Disk N
Disk N
Disk P
Disk P
Disk P
CATALOGUE CARD
K4-15-128
MINING INDUCTION MOTORS
Issue 1
Dąbrowa Górnicza
SG6 570M-4 i SG6 570M-4A
Page 4 / 5
File No: 132, 150 kW, SG6 570M-4, SG6 570M-4A.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
Fig. 2 Overall and assembly dimensions of motors.
CONDITIONS OF OPERATION AND APPLICATION
•
Ambient temperature
0÷40
o
C
•
Relative humidity at temperature of 35
o
C 97÷100%
•
Height above the sea level
≤ 1000m
•
Degree of corrosive aggressiveness C acc. to PN-71/H-04651
•
Admissible inclination of the shaft axis to level
-40
0
/ +80
0
•
Supply voltage
(0,95 to 1,05)U
N
•
Parameters of cooling water (at inlet )
- maximum temperature
+30
o
C
-
maximum static pressure
3Mpa
-
minimum flow
20 dm
3
/ min
•
Water circulation terminal
M22x1.5
•
Electrical terminal
Power supply connection – mining armor conductor with rubber armor and insulation, multicore, screened with
section area of cores selected to operating conditions.
Connection of circuits of temperature sensors – auxiliary cores of feeder cable with section area of 4mm
2
or
(against order) additional armored conductor with rubber insulation and armor , multicore, screened with section
area of conductors up to 4mm
2
.
• Leading the armor conductors to terminal box through cable inlets selected according to the outer
diameter of conductors acc. to table 2.
Table 2
Type of inlet
The range of diameters of conductors for cable inlets
Wk2u/d80...
34 ÷ 38
36 ÷ 40
40 ÷ 44
41 ÷ 46
44 ÷ 49
48 ÷ 53
52 ÷ 57
Wk2u/d47...
19 ÷ 21
20 ÷ 24
22 ÷ 26
acc. to
CATALOGUE CARD
K4-15-128
MINING INDUCTION MOTORS
Issue 1
Dąbrowa Górnicza
SG6 570M-4 i SG6 570M-4A
Page 5 / 5
File No: 132, 150 kW, SG6 570M-4, SG6 570M-4A.doc/2005
Translated by: PTU -DAMAR- Sosnowiec
OFFER FOR DELIVERIES OF MOTORS
The producer offers motors in primary execution and in options executed against the order from offeree
(additional, diversified equipment).
Table 3
1
Constructional characteristic of
motor
2
Basic execution
3
Execution against order
Rated voltage
500; 660; 1000; 1140V (SG6 570M-4)
1000; 1140 V (SG6 570M-4A)
- other voltage to 1140V
- in single volatge version
Frequency 50Hz
60Hz
Form of execution
flanged
-
Class of insulation
F
H
Thermal protection – type of sensors
bimetal (NC)
posistor PTC
Cable inlets
Cable inlet Wk2u/d80-41-46
– see tab. 2
and FLP (flame-proof) stopper Zk2u
- inlet Wk2u/d80...acc. to table 2
and cable inlet Wk2u/d47...for pilot
wires acc. to table 2
The final link of protective conductor
continuity control circuit
CK-0A
CK … appointed by Orderer
(acc. to catalogue card K4-15-121)
Climatic execution
for temperate climate
for tropical climate TH or TA
constructional characteristic other
than above mentioned
–
acc. to settlements, it can require
acceptance of the unit certifying the
product
The following items are included to the delivered motor by producer:
- running-technical documentation ( RTD - Service Manual of the motor).
- declaration of conformity EC.
ORDERING PROCEDURE
The following data should be stated in the order directed to the address of manufacturer given below:
- type of motor, power
- rated voltage and frequency
- motor execution: preliminary – see table 3 column 2 or execution against order, for which required equipment and
constructional characteristic should be determined acc. to table 3 column 3.
When ordering we recommend to fill up the questionnaire „Statement of technical data of the motor...” – accessible at
internet (web) sites and in Marketing Department of DFME DAMEL.
The producer offers additionally:
- guarantee and after guarantee service,
- delivery of spare parts,
- training of employees in the range of correct maintenance and operating the motor.
Producer reserves the right to implement to the motor changes resulting from technical progress.
Dąbrowska Fabryka Maszyn Elektrycznych DAMEL S. A.
Aleja Józefa Piłsudskiego 2, 41-300 Dąbrowa Górnicza, POLSKA, tel: (32) 262-32-30 do 39
Faks (32) 264-34-26, 264-10-12, http: www.damel.com.pl, email: office@damel.com.pl
Elaboration: „DAMEL” – TK/DB/01/2005