{Change Comments ***********************************************************}

{5/1/96
Copied & modified: Fanuc 6T Mazak L217.82.1
For: Abbey Etna Machine Co.

Updated for Catalyst v2.20 per Fanuc 10T MS [-] L001.85 Format

Changes made per Docs. provided by John Wielinski at Abbey Etna.
(added gear range and replaced G99 with G01 and G98 with G00)

MPS}

{2/4/97
Initial: Fanuc 6T Mazak [AE] L454.85
Created: Fanuc 6T Mazak M4 Lxxx.85
ForUser: Precision Industries
Control: Fanuc 6T
Machine: Mazak M4
Develop: ComPost2 68K 1.0b11, Virtual Gibbs 3.23
Comment: New processor per marked up readout and conversation with Scott Tetlow
Modified Bar Pulling, following conditions must be met to get output:
1. Virtual file must contain a CutOff operation
Flag#1
2. Virtual file must contain a Drilling FIFO operation that is not a SameTool operation.
first one found sets: Flag#2 ; Var#1 = Tool#
Then if Flag#2 and Tool# = Var#1
set Flag#3 for discrimination of operations output.
Set up for 2 turrets.
Turret Positions 01 thru 08 are Front Turret and allways PosSide
Turret Positions 21 thru 26 are Rear Turret and can be either PosSide or NegSide
Using OptCyc1 PostScript to output rear turret NegSide.
Deleted Programmable tailstock
Changed ProgID1 to ':' Program#
Updated to .85 format per Fanuc 10T MS [-] L001.85.01.02
Jim Radcliffe}

{Prog Numeric Format Definitions *******************************************}

#1 = '#.00'
#2 = '###.####;0'
#3 = '#######0'
#4 = '###.###;0'
#5 = '#.######;0'
#6 = '###0'
#7 = '#'

FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(MUL#,2) { Non-Canned Threading AutoFinish }
FORMAT(InFeedAngle#,2)
FORMAT(FirstMoveEPX#,2)
FORMAT(FirstMoveEPZ#,2)
FORMAT(Program#,3) {.72}
FORMAT(Operation#,3) {.72}
FORMAT(Tool#,3) {.72}
FORMAT(Tag#,3)
FORMAT(Dwell#,4) {.72}
FORMAT(FeedIPR#,5)
FORMAT(CalcEPRPM#,6)
FORMAT(RapidF#,7)

{Command Subroutines *******************************************************}

DoInch:
'G20'
RETURN

DoFeedType:
IF Flag?('3')
'G98' { IPM for bar pull operation to feed with spindle off }
ELSE
'G99' { IPR }
END
RETURN

DoSpindle:
IF Flag?('3')
SeqLabC SpinOff EOL
ELSE
SeqLabC CSSOff 'G97'
IF ConstantSurfaceFeed?
CalcRPM1
IF GTEqual? CalcRPM1# Num#('300')
'M39'
ELSE
IF GTEqual? CalcRPM1# Num#('100')
'M38'
ELSE
'M37'
END
END
ELSE
Speed
IF GTEqual? SpeedRPM# Num#('300')
'M39'
ELSE
IF GTEqual? SpeedRPM# Num#('100')
'M38'
ELSE
'M37'
END
END
END
EOL
SeqLabC SpinOn EOL
END
RETURN

{Prog Subroutines **********************************************************}

RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN

DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolSize$ ' ' ToolType$ ' )' EOL
END
IF ToolComment?
'( ' ToolComment$ ' )' EOL
END
RestoreScale
END
RETURN

PSInit: {reset flags from last Op, .70}
RETURN

PSStuff:
RETURN

DoPostScript:
PSInit
EachPS
SeqLabC PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN

DoEndOpPS:
PSInit
EachEOPS
SeqLabC EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN

StockOnNoCan:
IF NOT CannedCycle?
StockOn {need stock for SP positioning, if not a canned cycle}
END
RETURN

FeedNoCan:
IF NOT CannedCycle?
FeedC
END
RETURN

FeedRateNoCan:
IF NOT CannedCycle?
FeedRateC
END
RETURN

ApproachSP:
IF ApproachFace?
SeqLabC StockOnNoCan XSPC EOL
SeqLabC StockOff ZOpCPC EOL
StockOnNoCan
IF NotEqual? CycleStartZ# ZOpCP#
SeqLabC FeedNoCan ZSPC FeedRateNoCan EOL
END
ELSE { ODApproach/IDApproach }
SeqLabC StockOnNoCan ZSPC EOL
SeqLabC StockOff XOpCDC EOL
StockOnNoCan
IF NotEqual? CycleStartX# XOpCD#
SeqLabC FeedNoCan XSPC FeedRateNoCan EOL
END
END
RETURN

AppMove:
StockOff ThisOpEntryZCP CoolOn
RETURN

Approach: { NOT FOR TAILSTOCK, .82 }
Rapid RapidF# { RapidF# Forces FeedRate }
IF ApproachOD?
SeqLabC ThisOpEntryXCP AppMove EOL
ELSE
IF ApproachID?
SeqLabC XOpCD AppMove EOL
ELSE {ApproachFace}
SeqLabC StockOnNoCan XSP AppMove EOL
END
END
ApproachSP
RETURN

CheckOffset:
DoEndOpPS
IF LAST ProgStop?
SeqLabC 'M0' EOL
ELSE
IF CoolOff? AND LAST NOT CoolOff?
SeqLabC CoolOff EOL
END
END
DoOpComments
DoPostScript
IF ConstantSurfaceFeed?
IF LAST ConstantSurfaceFeed?
IF NotEqual? MaxRPM# LAST MaxRPM#
SeqLabC Preset MaxRPM EOL
END
ELSE
SeqLabC Preset MaxRPM EOL
END
END
SeqLabC
IF ConstantSurfaceFeed?
IF LAST ConstantSurfaceFeed?
IF NotEqual? SpeedRPM# LAST SpeedRPM#
Speed
END
ELSE
CSSOn 'G96' Speed
END
ELSE
IF LAST ConstantSurfaceFeed?
CSSOff 'G97' Speed
ELSE
IF NotEqual? SpeedRPM# LAST SpeedRPM#
Speed
END
END
END
IF NewToolOffset?
LOfstOff '00'
END
IF LAST ProgStop?
SpinOn
END
EOL
SeqLabC
IF NewToolOffset?
OpToolID LatheOffset
END
IF LAST ProgStop?
CoolOn
ELSE
IF NOT CoolOff? AND LAST CoolOff?
CoolOn
END
END
EOL
RETURN

FormatArc:
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXC MoveZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN

CkCRC: { 4.2 }
IF XMove? OR ZMove? { Approach Length Feature and Multiple Pockets }
IF NOT LastFeat?
CRCOnC
END
END
IF LastFeat? AND EmptyLine? { Exit Length Feature }
CRCOffC
END
RETURN

ToolPath:
EACHFeat
GetToolTip
IF LastFeat?
IF Drilling?
IF Tap?
SeqLabC SpinOff EOL
SeqLabC 'G04U2.' EOL
SeqLabC Speed InverseSpinOn EOL
ELSE
IF Dwell?
SeqLabC 'G04U' Dwell# EOL
END
IF Flag?('3')
SeqLabC 'M00' EOL { Open Chuck/Collet }
END
END
ELSE
IF CannedCycle?
SeqLab
END
END
END
IF PointFeat?
SeqLabC MoveSXYC EOL
ELSE
IF RapidFeat?
SeqLabC
IF LAST ThreadFeat?
Rapid
ELSE
RapidC
END
MoveXC MoveZC EOL
ELSE
IF LineFeat?
SeqLabC CkCRC FeedC MoveXC MoveZC FeedRateC EOL
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, LAST, FIRST or NEXT modifiers in this loop }
SeqLabC FormatArc FeedRateC EOL
NEXTQuadrant
ELSE
IF ThreadFeat?
SeqLabC 'G32' MoveXC MoveZC
IF Taper?
XTapAtZ
END
ThrdLead EOL
END
END
END
END
END
NEXTFeat
RETURN

CheckRapid:
CRCOffC
IF LAST CannedCycle?
Rapid
ELSE
IF LAST Threading?
Rapid
ELSE
RapidC
END
END
RETURN

{Start of executable Prog **************************************************}

{setup and initializations}
InitProg
TagInit
OptCyc1F
SetAbs
SetMaxRPM('2200')
SetMaxFeed('500')
SetFlagF('1') { cut off operation in Virtual file }
SetFlagF('2') { bar feed operation in Virtual file }
SetFlagF('3') { current operation bar feed operation }
Save# Num#('1') Num#('0')
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: separate commands with a space or carriage return' EOL
' OptCcyc1 -' EOL
' Use to set rear turret to output negative X values.' EOL
END

{ Look for Cut Off operation }
EachOp
IF CutOff?
SetFlag('1')
END
NextOp

{ Look for Bar Pull operation if we have a Cut Off operation }
IF Flag?('1')
EachOp
IF NOT SameTool?
IF Flag?('2')
{ we allready have a bar pull operation }
ELSE
IF Drilling? AND FIFO?
Save# Num#('1') Tool#
SetFlag('2')
END
END
END
NextOp
END

EachOp {Start of post processing *********************}
GetLCycle
IF FirstOperation?
EOR EOL
':' Program#
IF UseComments? AND ProgramNameComment?
'( ' ProgramName$ ' )'
END
EOL
IF UseComments?
IF ProgramComment?
'( ' ProgramComment$ ' )' EOL
END
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ABSOLUTE INCHES )' EOL
END
END
RestoreScale
OpenSub
StockOff {.71.2}
SetHome
Plane

IF OptCyc1? AND ToolOver?('20')
NegSideLathe
ReverseXZArcs
ELSE
PosSideLathe
StandardXZArcs
END
IF Equal? Recall# Num#('1') Tool#
SetFlag('3') { This is the Bar Pull Operation! }
ELSE
SetFlagF('3')
END

SeqLab DoInch DoFeedType EOL
DoOpComments
DoPostScript
SeqLabC Preset Home MaxRPM EOL
SeqLabC OpToolID LatheOffset EOL
DoSpindle
Approach
ELSE
IF NewTool?

{Finish off last Operation}

StockOff {.62}
CheckRapid
IF LAST ApproachOD?
SeqLabC LAST OpExitXCPC EOL
ELSE
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
END
END
SeqLabC LAST OpExitZCPC EOL
DoEndOpPS
IF LAST ConstantSurfaceFeed?
SeqLabC CSSOff 'G97' CalcRPM2 EOL
END
SeqLabC 'G28U0W0' CoolOff EOL
SeqLabC 'G00' LOfstOff '00' EOL
IF LAST ProgStop?
SeqLabC 'M00' EOL
ELSE
SeqLabC ProgStop EOL
END

{Start new Operation}

IF OptCyc1? AND ToolOver?('20')
NegSideLathe
ReverseXZArcs
ELSE
PosSideLathe
StandardXZArcs
END
IF Equal? Recall# Num#('1') Tool#
SetFlag('3') { This is the Bar Pull Operation! }
ELSE
SetFlagF('3')
END

SeqLab DoInch DoFeedType EOL
DoOpComments
DoPostScript
SeqLabC Preset Home MaxRPM EOL
SeqLabC OpToolID LatheOffset EOL
DoSpindle
Approach
ELSE
IF SameTool? {.62}

{Start new Operation}

StockOff
IF LAST StraightConnect?
CheckOffset
CheckRapid
SeqLabC StockOnNoCan XSPC ZSPC EOL
ELSE
CheckRapid
IF ApproachOD?
IF LAST ApproachOD?
SeqLabC LAST XOpECDC EOL
ELSE {around}
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
END
SeqLabC LAST OpExitZCPC EOL
SeqLabC LAST OpExitXCPC EOL
END
ELSE
IF ApproachID?
IF LAST ApproachID?
SeqLabC LAST XOpECDC EOL
ELSE
IF LAST ApproachOD? {around}
SeqLabC LAST OpExitXCPC EOL
END
SeqLabC LAST OpExitZCPC EOL
SeqLabC XOpCDC EOL
END
ELSE {ApproachFace}
IF LAST ApproachFace?
SeqLabC LAST ZOpECPC EOL
ELSE
IF LAST ApproachOD? {around}
SeqLabC LAST OpExitXCPC EOL
ELSE {LAST ApproachID}
SeqLabC LAST XOpECDC EOL
END
SeqLabC LAST OpExitZCPC EOL
END
END
END
CheckOffset
ApproachSP
END
END
END
END {common point for all operations}
IF ConstantSurfaceFeed? AND NOT SameTool?
SeqLabC CSSOn 'G96' Speed EOL
END
IF CannedCycle?
StockOff
IF Roughing?
IF RoughSimple?
StockOn
SetPass1
SeqLabC LCycle
IF ApproachFace?
'Z' FirstMoveEPZ# XatFinZ
ELSE
XatFinZ FinZ
END
XTapAtZ FeedRate EOL
SimpleRough
ELSE
TagInc
SetPass2
IF RoughContour?
SeqLabC LCycle 'PÅ‚' Tag# 'Q²' Tag# XStkLeft ZStkLeft CutDepth FeedRate EOL
'>' Tag# EOL
SeqLab StepMove StrtPos EOL
ELSE
IF RoughPatternShift?
SeqLabC LCycle 'PÅ‚' Tag# 'Q²' Tag# XStkLeft ZStkLeft XminusU ZminusW NumCuts FeedRate EOL
'>' Tag# EOL
SeqLab Rapid StrtPos EOL
END
END
ToolPath
'<' Tag# EOL
IF AutoFinish?
SeqLabC 'G70' 'PÅ‚' Tag# 'Q²' Tag# EOL
END
SetPass1
TrackXNO# CycleStartX#
TrackZNO# CycleStartZ#
END
ELSE
IF Threading?
IF Chamfer?
SeqLabC 'M23' EOL
END
IF NOT ConstantVolumeCut? AND NOT SingleEdgeCut?
SeqLabC 'G92X' FirstMoveEPX# FinZ XTapAtZ ThrdLead EOL
SimpleRough
SeqLabC XatFinZ EOL
IF AutoFinish?
SeqLabC XatFinZ EOL
END
ELSE
SeqLabC LCycle XatFinZ FinZ XTapAtZ ThrdHeight CutDepth ThrdLead
IF SingleEdgeCut?
ToolAngle
ELSE
'A0'
END
EOL
IF AutoFinish?
SeqLabC 'G92' XatFinZ FinZ XTapAtZ ThrdLead EOL
END
END
IF Chamfer?
SeqLabC 'M24' EOL
END
ELSE
IF Drilling?
IF Tap?
SeqLabC LCycle ZDepth 'E' FeedIPR# EOL
SeqLabC SpinOff EOL
SeqLabC 'G04U2.' EOL
SeqLabC Speed InverseSpinOn EOL
SeqLabC ZSP EOL
ELSE
IF PeckChipBreaker?
SeqLabC LCycle ZDepth RLevel Dwell Peck Retract FeedRate EOL
SeqLabC DrillOff EOL
IF AutoFinish?
SeqLabC Feed ZDepth FeedRate EOL
IF Dwell?
SeqLabC 'G04U' Dwell# EOL
END
SeqLabC Rapid ZSP EOL
END
END
END
END
END
END
ELSE
StockOn
SetPass1
ToolPath
IF AutoFinish? { .82.1c }
StockOff
IF Turning?
IF ApproachFace?
SeqLabC RapidC ZOpECPC EOL
ELSE
SeqLabC RapidC XOpECDC EOL
END
ApproachSP
SeqLabC StockOff StrtPosC EOL
ToolPath
ELSE
IF Roughing? AND NOT RoughSimple?
SetPass2
SeqLabC RapidC XSPC ZSPC EOL
SeqLabC StockOff StrtPosC EOL
ToolPath
SetPass1
ELSE
IF Threading?
SeqLabC 'X' MUL# Num#('2') ADD# FinishXRadius# Taper# EOL
SeqLabC 'G32' XatFinZ
IF Taper?
XTapAtZ
END
FinZ ThrdLead EOL
SeqLabC Rapid XSP EOL
SeqLabC ZSP EOL
END
END
END
END
END
IF Drilling? AND Tap?
SeqLabC SpinOff EOL
SeqLabC 'G04U2.' EOL
SeqLabC Speed SpinOn EOL
END
IF Flag?('3')
SeqLabC 'M00' EOL { Close Chuck/Collet }
END
NextOp {loops back to EachOP until last Operation}

{End of program ************************************************************}

{finish last operation}
StockOff
CRCOffC
IF CannedCycle?
Rapid
ELSE
IF Threading?
Rapid
ELSE
RapidC
END
END
IF ApproachOD?
SeqLabC OpExitXCPC EOL
ELSE
IF ApproachID?
SeqLabC XOpECDC EOL
END
END
SeqLabC OpExitZCPC EOL
DoEndOpPS
IF ConstantSurfaceFeed?
SeqLabC CSSOff 'G97S' CalcEPRPM# EOL
END
SeqLabC 'G28U0W0' CoolOff EOL
SeqLabC 'G00' OpToolID '00' EOL
IF ProgStop?
SeqLabC 'M00' EOL
END
IF Flag?('2') { CutOff and Bar Pull Program }
SeqLabC 'M99' EOL { Tape Rewind }
SeqLabC 'M02' EOL
ELSE
SeqLabC EOP EOL
END
Post
EOR EOL
Close
Retag
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END