{Change Comments ***********************************************************}
{6/14/95, Updated for Catalyst v2.20 per Fanuc 6M M001.85 Format, DWB}
{7/18/95, Added IF NOT LastFeat? at CkCRC sub, DWB}
{8/18/95, .85.01.01, Added format CallMasterNum#, changed 'P' to CallLabB, added OptCyc1F, JR}
{8/19/95, .85.01.02, Modified CRC handling, set up for Virtual, not Gibbs System DogBone!, JR}
{8/23/95, .85.01.02, Simplified/corrected SameTool section, JR}
{1/16/95, XXX.85.01.02, Customized per customer Fax, MPK}
{2/1/96, Updated .85 version to .86, MPK}
{3/22/96, Tested ZOnlyRepAutoCycle, Changed version # to .89, MPK}
{5/10/96,
Initial: Fanuc 6M [A1] M921.89
Created: Yasnac MX3 Mat RA-1 [A1] M921.89.1
Eliminated G80 at the end of drill cycles (rapid cancels canned cycle), moved AbsOrInc in FirstOp safe start
block to after G80, eliminated tool comment and pretool fromSameTool, put OpToolID and ToolChng
on same line in NewTool, Eliminated G52 from 'G40G52Z0M29' line at beginning of NewTool,
changed tool offset cancel line at end of program to 'G49G52Z0M5', MPK}
{11/11/96,
Initial: Yasnac MX3 Mat RA-1 [A1] M921.89.1
Created:Yasnac MX3 Mat RA-1 [A1] M921.89.2
Added Plane command to FirstOp and NewTool,
MPK}
{Prog Numeric Format Definitions *******************************************}
#1 = '#.00'
#2 = '###.###;0.'
#3 = '*###.###;0.'
#4 = '####.####;0.'
#5 = '#######0'
#6 = '####^##0'
FORMAT(FileFeet#,1)
FORMAT(FileMeters#,1)
FORMAT(ToolDiameter#,4) {.72}
FORMAT(Program#,5) {.72}
FORMAT(CallMasterNum#,5)
FORMAT(Operation#,5) {.72}
FORMAT(Tool#,5) {.72}
FORMAT(NewWFO#,5) {.72}
FORMAT(Parts#,5) {.72}
FORMAT(Dwell#,6) {.72}
{Prog Subroutines **********************************************************}
RestoreScale:
IF Metric? {CAM file is in Metric, tools and tool path}
SetScale('.03937007874') { change to English, this is an English post}
END
RETURN
DoSubComment:
IF UseComments? AND SubComment?
'( SUB NUMBER: ' Program# ' )' EOL
END
RETURN
DoOpComments:
IF UseComments?
SetScale('1')
IF OperationIDComment?
'( OPERATION ' Operation# ': ' OperationType$ ' )' EOL
END
IF OperationComment?
'( ' OperationComment$ ' )' EOL
END
IF WorkGroupComment?
'( ' WorkGroupComment$ ' )' EOL
END
IF ToolTypeComment?
'( TOOL ' Tool# ': ' ToolDiameter# ' ' ToolType$ ' )' EOL
END
RestoreScale
END
RETURN
PSInit: {reset flags}
NewWFOF
RotateF
OptCyc1F
MasterOpF
CallMasterOpF
RETURN
PSStuff: {revised.72}
IF FourthCW?
FORMAT(FourthDegree#,2)
'A' FourthDegree# EOL
FourthCWF {reset flag}
END
IF FourthCCW?
FORMAT(FourthDegree#,3)
'A' FourthDegree# EOL
FourthCCWF {reset flag}
END
IF FifthCW?
FORMAT(FifthDegree#,2)
'B' FifthDegree# EOL
FifthCWF {reset flag}
END
IF FifthCCW?
FORMAT(FifthDegree#,3)
'B' FifthDegree# EOL
FifthCCWF {reset flag}
END
RETURN
DoPostScript:
PSInit
EachPS
PostScript EOL {literals}
PSStuff {commands}
NextPS
RETURN
DoEndOpPS:
PSInit
EachEOPS
EndOpPS EOL {literals}
PSStuff {commands}
NextPS
RETURN
EntryMove:
IF FeedEntry?
Feed ZIn FeedEnt EOL
ELSE
RapidC ZIn EOL
END
RETURN
StartSub:
OpenSub
SubID EOL
DoSubComment
RETURN
SubWarning:
IF NOT FeedConnect?
IF AnyZshift?
' ' EOL
'( WARNING Z CLEARANCE WILL CHANGE WITH EACH CYCLE OF SUB REPEAT )' EOL
' ' EOL
END
END
RETURN
StdSub:
SubCall CallLab RepLab RepCycs EOL
StartSub
RETURN
FinishSub1: {part 1}
CRCOffC
IF NOT FeedConnect?
IF AutoCycle?
ZCP3C
ELSE
IF FIFO? {.81}
FeedC ZCP3C FeedEntC
ELSE
RapidC ZCP3C
END
END
END
EOL
RETURN
FinishSubG92: {part 2}
Preset ShiftRC EOL
EndSub EOL
CloseSub
Preset UnshftRC EOL
RETURN
OpenMP:
NewProg
IF WorkFixtureOffsets?
NewWFO
EachWFO
SetWFO EOL
SubCall CallLab RepLab OnePart EOL
IncWFO
NextWFO
ELSE
SubCall CallLab RepLab Parts EOL
END
StartSub
RETURN
CloseMP:
IF WorkFixtureOffsets?
EndSub EOL
CloseSub
WFO1 EOL
ELSE
Preset ShiftPC EOL
EndSub EOL
CloseSub
Preset UnshftPC EOL
END
RETURN
DoAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF ZMove? AND AbsValue?
IncValue
ELSE
IF NOT ZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN
DoDrillAbsOrInc:
IF Flag?('1') AND AbsoluteMoves?
IF SPZMove? AND AbsValue?
IncValue
ELSE
IF NOT SPZMove? AND NOT AbsValue?
AbsValue
END
END
END
RETURN
RestoreAbsOrInc:
IF Flag?('1') AND AbsoluteMoves? AND NOT AbsValue?
AbsValue EOL
END
RETURN
FormatArc:
DoAbsOrInc
IF ArcCW?
CWArcC
ELSE
CCWArcC
END
MoveXYZC
IF ArcIJFormat?
ArcIJC
ELSE
ArcRC
END
RETURN
ToolPath:
ResetCRCNum
EACHFeat
IF PointFeat?
IF AutoCycle?
MoveSXYC EOL
SubCall CallLab EOL
CalcACSRXY {calc tool position after sub call, CalcAutoCycleStatusRecordXY}
ELSE
DoDrillAbsOrInc MoveSXYZC EOL {.80.01}
END
ELSE
IF RapidFeat?
IF LastFeat?
DoAbsOrInc CRCOffC RapidC MoveXYZC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
DoAbsOrInc RapidC MoveXYZC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
DoAbsOrInc CRCOnC RapidC MoveXYZC CRCOffsetC EOL
END
END
END
ELSE
IF LineFeat?
IF LastFeat?
DoAbsOrInc CRCOffC FeedC MoveXYZC FeedRateC EOL
ELSE
IF ZMove? {skip CRCOn until first non-Z move line, skipping ramps}
DoAbsOrInc FeedC MoveXYZC FeedRateC EOL
ELSE
IF Decelerate?
IF RoomToDecel?
DecelMove1
DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL
DecelMove2
END
DoAbsOrInc CRCOnC FeedC MoveXYZC DecelFeed CRCOffsetC EOL
ELSE
IF XMove? OR YMove? OR ZMove?
DoAbsOrInc CRCOnC FeedC MoveXYZC FeedRateC CRCOffsetC EOL
END
END
END
END
ELSE
IF ArcFeat?
EACHQuadrant { Do not use NOT, FIRST, LAST or NEXT modifiers in this loop }
IF LastQuadrant? AND Decelerate?
IF RoomToDecel?
DecelMove1
FormatArc ArcFeedC EOL
DecelMove2
END
FormatArc DecelFeed EOL
ELSE
FormatArc ArcFeedC EOL
END
NEXTQuadrant
END
END
END
END
NEXTFeat
RestoreAbsOrInc
RETURN
WFOStuff:
IF NewWFO?
IF MultipleParts?
'*** WARNING *** DO NOT USE NEWWFO() WITH NCPOST MULTIPLE PARTS' EOL
ELSE
'G' NewWFO# 'J1' EOL
END
ELSE
IF NOT SameTool?
IF NeedWFO1?
'G' NewWFO# 'J1' EOL
END
END
END
RETURN
AutoCycCutSub1: {part 1}
SaveSubStatus {save tool position}
SetPass1 {element cut moves}
StartSub
SetSRXYtoSP
IncValue EOL
RETURN
AutoCycCutSub2: {part 2}
ToolPath
AbsOrInc
IF Repeats? AND FeedConnect? AND ZshiftOnly?
{.69 removed RapidC} {.71.2 removed CRCOffC, gets turned off in ToolPath}
ELSE
IF FIFO? {.81}
FeedC ZCP2 FeedEntC
ELSE
RapidC ZCP2
END
END
EOL
EndSub EOL
CloseSub
SetSRSubXY {restore SR to 1st position value}
SetSRSubMove
RETURN
AutoCycPat:
SetPass2 {position pattern}
ToolPath {call after NewProg for correct sub calls}
SetPass1 {reset}
RETURN
Milling:
IF AutoCycle?
NewProg
AutoCycCutSub1
EntryMove
AutoCycCutSub2
AutoCycPat
ELSE
EntryMove
ToolPath
END
RETURN
G92Sub:
SubWarning
StdSub
AbsOrInc Connect StrtPos EOL
Milling
FinishSub1
FinishSubG92
RETURN
ZonlyRepAutoCycle:
AutoCycPat {write pattern moves and main calls}
StartSub
NewProg
EachCycle
SetSRXYtoEP
IF FeedConnect?
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
Feed IncValue StrtPosC EOL
AbsOrInc
ELSE
Feed
END
ELSE
Feed
END
ZInPlusInc FeedEnt EOL
ELSE
IF NOT FirstCycle?
IF SPXMove? OR SPYMove?
Rapid IncValue StrtPosC EOL
IF FeedEntry?
AbsOrInc ZCP2PlusInc EOL
Feed ZInPlusInc FeedEnt EOL
ELSE
AbsOrInc ZInPlusInc EOL
END
ELSE
IF FeedEntry?
Rapid ZCP2PlusInc EOL
Feed ZInPlusInc FeedEnt EOL
ELSE
Rapid ZInPlusInc EOL
END
END
ELSE
IF FeedEntry?
Feed ZInPlusInc FeedEnt EOL
ELSE
Rapid ZInPlusInc EOL
END
END
END
IF FirstCycle?
SetStatusOff {protect Z position for incremental sub}
END
SubCall CallLab EOL
NextCycle
SetStatusOn
AutoCycCutSub1 {build element sub}
AutoCycCutSub2
{.69, removed FinishSub1}
IF FeedConnect? {there is no Z up in the sub, .69}
IF FIFO? {.81}
Feed ZCP2 FeedEnt EOL {.69}
ELSE
Rapid ZCP2 EOL {.69}
END
END {.69}
EndSub EOL
CloseSub
{Element shift, not pattern}
RETURN
ZonlyRep:
EachCycle
IF NOT FirstCycle?
Connect StrtPos EOL {.71.2, added Connect}
END
IF FeedConnect?
FeedC ZInPlusInc FeedEnt EOL {.71.2, changed to FeedC}
ELSE {Entry/Exit Connect}
IF FeedEntry?
IF NOT FirstCycle?
RapidC ZCP2PlusIncC EOL {can't call for cycle =1} {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
Feed ZInPlusInc FeedEnt EOL
ELSE
RapidC ZInPlusInc EOL {.69 added Rapid, reads better} {.71.2, changed to RapidC, reads better}
END
END
SubCall CallLab EOL
NextCycle
StartSub
TrackZNO# FIRST SPZ#
ToolPath
FinishSub1
EndSub EOL
CloseSub
RETURN
CheckPass:
IF AutoCycle? {use the correct StrtPos}
SetPass2
ELSE
SetPass1
END
RETURN
SkipToLastFeat:
EachFeat
IF LastFeat?
TrackXNO# SPX#
TrackYNO# SPY#
END
NextFeat
RETURN
SetDrillEndOpZ:
IF RetractToCP1?
TrackZNO# ClearancePlane1#
ELSE
TrackZNO# ClearancePlane2#
END
RETURN
{Start of executable Prog **************************************************}
{setup and initializations}
InitProg
ReverseXZArcs
InitWFONum
SetFlood
UseSeparateSubCalls
SetMaxSeparateSubCalls('50')
SetMaxRPM('10000')
SetMaxFeed('500')
SetFlagF('1') { Milling ZShiftOnly SepSubs }
IF PSComment? AND UseComments?
'PostScript:' EOL
' Literals: put between single or double quotes.' EOL
' Separate commands and literals with at least one space.' EOL
' A CR ( RETURN key ) will start a new line.' EOL
' Commands: may be capital and/or lower case letters. Separate commands with a space.' EOL
' EndOP -' EOL
' all literals and commands before an ENDOP command' EOL
' will appear at the beginning of the operation. All ' EOL
' literals and commands after an ENDOP command will appear' EOL
' at the end of the operation. ' EOL
' NewWFO(56), NWFO(56) -' EOL
' The Work Fixture Offset # you specify will be used for all following operations.' EOL
' Do not use with the ncPost multiple part option.' EOL
' 4thAxisCW(12.5), 4ACW(12.5) -' EOL
' generates a + A move of the value you specify' EOL
' 4thAxisCCW(22.5), 4ACCW(22.5) -' EOL
' generates a - A move of the value you specify' EOL
' 5thAxisCW(30), 5ACW(30) -' EOL
' generates a + B move of the value you specify' EOL
' 5thAxisCCW(22.5), 5ACCW(22.5) -' EOL
' generates a - B move of the value you specify' EOL
END
EachOp {Start of post processing *********************}
IF FirstOperation?
EOR EOL
ProgID1
IF UseComments? AND ProgramNameComment?
'( PROGRAM: ' ProgramName$ ' )'
END
EOL
IF ToolChangeAtHome?
SetHome
END
'( ' ProgramComment$ ' )' EOL
IF UseComments?
IF FormatNameComment?
'( FORMAT: ' FormatName$ ' )' EOL
END
IF TimeComment?
'( ' Date$ ' AT ' Time$ ' )' EOL
END
IF MovesComment?
'( OUTPUT IN ' MoveType$ ' INCHES )' EOL
END
IF PartsComment?
'( PARTS PROGRAMMED: ' Parts# ' )' EOL
END
IF StartToolComment?
'( FIRST TOOL NOT IN SPINDLE )' EOL
END
END
OpenSub
RestoreScale
IF MultipleParts? AND AllToolsOnePart?
OpenMP
END
Rapid Plane 'G40G49G52G80' AbsOrInc 'G98Z0' SpinOff EOL
'M1' EOL
'( ' ToolComment$ ' )' EOL
OpToolID ToolChng EOL
'M1'
DoOpComments
DoPostScript
WFOStuff EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
AbsOrInc Rapid StrtPos PreTool EOL
OfstOn Speed SpinOn EOL
CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
StrtPos EOL
END
ELSE
IF NewTool?
{Finish off last Operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
CoolOff EOL
'G49Z0M29' EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF ToolChangeAtHome?
AbsOrInc Rapid Home SpinOff EOL
END
IF LAST ProgStop?
'M0' EOL
END
{Start new Operation}
' ' EOL
'( ' ToolComment$ ' )' EOL
OpToolID ToolChng EOL
'M1' EOL
DoOpComments
DoPostScript
WFOStuff EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
OpenMP
END
CheckPass
AbsOrInc Rapid Plane StrtPos PreTool EOL
OfstOn Speed SpinOn EOL
CoolOn EOL
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
OpenMP
StrtPos EOL
END
ELSE
IF SameTool?
{Finish off last Operation}
IF LAST ProgStop? OR CoolOff? AND LAST NOT CoolOff?
CoolOff EOL
END
IF LAST ProgStop? OR NewToolOffset?
IncValue OfstOff EOL
END
DoEndOpPS
IF LAST ProgStop?
SpinOff EOL
'M0' EOL
END
{Start new Operation}
DoOpComments
DoPostScript
WFOStuff
CheckPass
PlaneC AbsOrInc Rapid StrtPos
IF LAST ProgStop?
END
EOL
IF LAST ProgStop? OR NewToolOffset?
OfstOn SpinOn SpeedC EOL
END
IF LAST ProgStop? OR NOT CoolOff? AND LAST CoolOff?
CoolOn EOL
END
END
END
END {common point for all operations}
IF Milling?
ZCP2C EOL
IF Repeats?
NewProg
IF ZshiftOnly?
IF AutoCycle? {incremental Autocycle sub can have Z moves}
ZonlyRepAutoCycle
ELSE {Z shift only, NOT Auto Cycle}
IF UseSeparateSubCalls? AND CyclesLessThanMaxSubCalls?
SetFlag('1') { Milling ZShiftOnly SepSubs }
ZonlyRep
SetFlagF('1')
ELSE {no sep subs desired}
G92Sub
END
END {end Auto Cycle IF}
ELSE {not Z only}
G92Sub
END {end Z only IF}
ELSE {no repeat OPs}
Milling
END
IF AutoCycle?
ZCP3C EOL
ELSE
IF FIFO? {.81}
FeedC CRCOffC ZCP3C FeedEntC EOL
ELSE
RapidC CRCOffC ZCP3C EOL
END
END
ELSE
IF Drilling?
IF Repeats?
NewProg
StdSub
AbsOrInc Rapid StrtPos EOL
END
DrillCP EOL
GetCycle
Cycle FromCP ZDepth RLevel Dwell Peck Retract FeedEnt EOL
IF CallMasterOp?
SubCall CallLabB CallMasterNum# EOL
SkipToLastFeat
ELSE
TrackZNO# FIRST SPZ#
IF MasterOp?
SetFlag('1') {std sep sub Zreps in effect}
NewMasterProg
SubCall CallLab EOL
StartSub
ToolPath
EndSub EOL
CloseSub
SetFlagF('1') {not std sep sub Zreps in effect}
ELSE
ToolPath
END
END
SetDrillEndOpZ
Rapid ZCP3 EOL
IF Repeats?
FinishSubG92
END
END
END
NextOp {loops back to EachOP until last Operation}
{End of program ************************************************************}
{finish last operation}
IF MultipleParts? AND OneToolAllParts? AND ExitClearancePlane?
CloseMP
END
CoolOff EOL
'G49G52Z0M5' EOL
IF MultipleParts? AND OneToolAllParts? AND FullUp?
CloseMP
END
DoEndOpPS
IF FIRST ToolChangeAtHome? {.71.2 added FIRST modifier}
AbsOrInc Rapid FirstHome EOL
END
IF ProgStop?
'M0' EOL
END
IF MultipleParts? AND AllToolsOnePart?
CloseMP
END
'M1' EOL
'M99P5000' EOL
'M98P9999' EOL
'N5000 X-9.Y0' EOL
EOP EOL
CloseSub
Post2 {organize Subs into one program}
'G10Q2P1J1XYZ' EOL
'G10Q2P2J1XYZ' EOL
'G10Q2P3J1XYZ' EOL
'G10Q2P4J1XYZ' EOL
EOR EOL
Close
IF UseComments?
SetScale('1') {restore scale for comments}
Reopen
IF FileBytesComment?
'( FILE LENGTH: ' FileBytes# ' CHARACTERS )' EOL
END
IF FileFeetComment?
'( FILE LENGTH: ' FileFeet# ' FEET )' EOL
END
IF FileMetersComment?
'( FILE LENGTH: ' FileMeters# ' METERS )' EOL
END
Close
END
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