89 TransAlp Manual Hydraulic Brake 9

HYDRAULIC BRAKE

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INSTALLATION

Set the master cylinder onto the handlebars with the holder "up" mark facing UP.

Temporarily install the holder bolts, aligning the slit of the master cylinder holder with the punch mark on the handlebars. Tighten the upper bolt first, then the lower bolt.

Connect the brake light switch wires.

Install the rear view mirror and brake lever.

Install and tighten the hose joint with a new sealing washer if removed.

TORQUE: 35 N-m {3.5 kg-m, 25 ft-lb)

Connect the brake hose to the hose joint and tighten the joint nut to the specified torque.

TORQUE: 17 N-m {1.7 kg-m. 12 ft-lb)

Fili the reservoir with Dot 3 or 4 brake fluid to the casting ledge and bleed the brake system according to page 1 5-3.

BRAKE CALIPER

REMOVAL

Place a clean Container under the caliper and disconnect the brake hose from the caliper.

CAUTION

• A void spilling brake fluid on painted surfaces.

Loosen the pad pin retainer bolt and caliper bolt.

Remove the caliper bracket bolts and caliper with bracket.

DISASSEMBLY

Remove the following components from the caliper.

—    Retainer, pad pins and pads.

—    Caliper bracket.

—    Pad spring.

—    Boots and pivot collar.

41) PAD SPRING    {21 BRACKET

15-9