Air Cleaner ..................................................... 3-5
Case ..................................................... 4-7
Alternator/Starter Clutch .................................. 8-1
Alternator ....................................................... 16-8
Battery/Charging System .................................. 16-1
Battery ....................................................3-12, 16-3
Brake Caliper................................................... 15-9
Brake Fluid ...................................................... 3-13
Replacement/Air Bleeding ........................ 15-3
Brake Light Switch ....................................3-14, 19-9
Brake Pad/Disc ................................................ 15-4
Pedał .................................................... 14-10
Shoe/Pad Wear ...................................... 3-13
System ................................................. 3-13
Cable & Harness Routing .................................. 1-9
Camshaft Installation ....................................... 9-16
Removal ................................................ 9-4
Carburetor Assembly........................................ 4-12
Choke ................................................... 3-5
Disassembly........................................... 4-8
Idle Speed ............................................. 3-9
Installation ............................................. 4-16
Removal ................................................ 4-8
Separation/Combination........................... 4-14
Synchronization ...................................... 3-8
Charging System ............................................. 16-6
Clutch/Gearshift Linkage................................... 7-1
Diodę .................................................... 1 8-7
Installation ............................................. 7-11
Removal ................................................ 7-4
Switch .................................................. 19-9
System ................................................. 3-15
Connecting Rod/Crankshaft Installation .............. 11-9
Coolant Replacement ....................................... 5-3
Cooling System ............................................3-9, 5-1
Cowling/Muffler/Rear Fender ............................. 12-1
Cowling.......................................................... 12-2
Crankcase Assembly ........................................ 11-15
Bearing Replacement ............................... 11-12
Breather ................................................ 3-6
Separation ............................................. 11-3
Crankpin Bearing ............................................. 11-5
Crankshaft/Transmission .................................. 11-1
Crankshaft/Connecting Rod Removal .................. 11-4
Cylinder Head/Valve ......................................... 9-1
Compression .......................................... 3-10
Cylinder/Piston ................................................ 10-1
Cylinder Head Assembly ................................... 9-14
Cylinder Head Cover Installation ........................ 9-19
Removal ................................................ 9-3
Cylinder Head Installation ................................. 9-1 5
Removal ................................................ 9-8
Cylinder Installation ......................................... 10-6
Removal ................................................ 10-2
Drive Chain ..................................................... 3-11
Drive Chain Slider ............................................ 3-12
Electric Starter ................................................ 18-1
Emission Control Information Labels
(U.S.A. only)................................................... 1-16
Emission Control Systems................................. 1-14
Engine Removal/lnstallation ............................... 6-1
Installation ............................................. 6-2
Engine Oil Change ...........................
Filter Replacement ..................
Level Check ...........................
Engine Removal ...............................
Evaporative Emission Control System
(California model only)......................
Flywheel Installation ........................
Removal ................................
Fork Legs .......................................
Front Wheel/Suspension/Steering.......
Wheel ...................................
Fuel System ....................................
Linę ......................................
Strainer Screen ......................
Tank .....................................
Valve ....................................
Gearshift Linkage.............................
General Information .........................
Safety ...................................
Handlebars .....................................
Switch ..................................
Headlight ........................................
Aim ......................................
High Altitude Adjustment (U.S.A Only)
Horn ..............................................
Hydraulic Brake ...............................
Ignition System ...............................
Coil.......................................
Switch ..................................
Timing ..................................
Instruments ....................................
Left Crankcase Cover Installation .......
Removal ................................
License Light ...................................
Lights/Instruments/Switches .............
Lubrication ......................................
Points ...................................
Main Bearing ...................................
Maintenance ...................................
Schedule ...............................
Master Cylinder ...............................
Model Identification .........................
Muffler/Exhaust Pipes ......................
Neutral Switch ................................
Nuts, Bolts, Fasteners ......................
Oil Pressure Check ...........................
Switch ..................................
Oil Pump ........................................
Pilot Screw .....................................
Adjustment ............................
Piston Installation ............................
Removal ................................
Ring Installation ......................
Primary Drive Gear ...........................
Pulse Generator ...............................
Purge Control Valve Inspection
(California model) ............................
Radiator .........................................
Coolant .................................
Rear Wheel/Brake/Suspension ...........
Brake ....................................
Fender ..................................
2-3
2-4
2-3
6-2
3-10 8-5 8-2 13-11 13-1 13-5 4-1 3 4
3- 4
4- 3 4-4
7- 8 1-1 1-1
13-3
19-6
19-2
3- 14
4- 19 19-9 15-1 17-1 17-4 19-5 17-6 19-4
8- 5 8-2
19-3
19-1
2-1
2-10
11- 7 3-1 3-3
15-7
1-2
12- 4 19-8
3- 17 2-4
19-7
2-5
4- 17 4-18 10-5 10-3 10-5
7-9
17-5
4-20
5-6
3-9
14-1
14-7
12-5
22-1
22