Translation from Polish
Form No. F –K400037/8B
CATALOGUE CARD
K4-15-169
EDITION
1
DFME
DAMEL S.A.
INDUCTION MINING MOTORS
2SGS 355L-8/4
PAGE
1/6
File no: 125 250 kW, 2SGS 355L-8 4.doc/2006
APPLICATION
The two-speed motors of 2SGS type and mechanical series of 355 are intended for driving mining machines and
equipment, especially for belt conveyors and scraper belt conveyors.
The motors can be used in underground parts of mines and surface installations of the mines, where there are
possible explosion conditions for methane and/or coal dust.
There is also possible to operate the motors in the surroundings where the explosion-proof equipment is not
required.
CHARACTERISTIC FEATURES OF MOTORS
•
Induction 3-phase motors with squirrel-cage rotor, with two independent windings: for synchronous speed of
750 r.p.m. – so called “slow speed” (2p=8) and for synchronous speed of 1500 r.p.m. – so called “fast speed”
(2p=4).
•
Explosion-proof construction with flame-proof casing of motor “d” - mark
I M2 Exd I, equipment ranked
as group I of category M2 according to Directive 94/9/CE.
•
Degree of protection IP 55 acc. to PN-EN 60034-5:2004.
•
The motors are cooled by water flowing through the water channels in body and a channel of bearing’s disk
P connected in series with the body.
•
Form of execution: flanged execution – IM 3001 (B5); flanged FF740.
•
Basic voltage execution: 1000; 1140V – 50Hz .
After settlement it is possible to execute the motors for other voltage and frequency of 60Hz.
•
Class of insulation: class H – basic execution, class H + reinforced wound insulation – execution against
order.
•
Thermal protection of motors: bimetal sensors (NC) or posistor PTC sensors in winding and bearing nodes –
two identical circuits: basic and stand-by.
•
Temperature control: thermometric resistors Pt 100 in winding and bearing nodes (execution against order).
•
Two-inlet terminal box with one or two cable inlets with rubber gaskets selected to the outer diameters of
conductors, type Wk3u/d... produced by DAMEL (Catalogue Card K4-15-136).
•
The motor is equipped with the final link of protection conductor continuity control circuit, mounted in the
terminal box – primary execution: the final link CK-OA.
After settlement the assembly of final unit CK of other type is possible (e.g. diode+resistor, reverse polarity,
etc.) produced by DAMEL (Catalogue card K4-15-121).
•
Feeding and start-up: the motors are intended for feeding from the power network – start-up by direct
switching on the voltage.
•
The motors adapted for work in temperate climate.
After settlement the adaptation for work in tropical climate TA or TH is possible.
COMPATIBILITY WITH REQUIREMENTS OF STANDARDS
The motors meet requirements of Directive 94/9/CE (ATEX), European harmonized norms and domestic norms:
- norms for electrical equipment in areas of explosion hazard:
-
EN 60079-0:2004 – Polish equivalent PN-EN 60079-0:2004(U),
-
EN 60079-1:2004 – Polish equivalent PN- EN 60079-1:2004(U),
-
EN 60079-7:2003 – Polish equivalent PN-EN 60079-7:2004(U),
- norms for rotational electric machines:
-
EN 60034-1:2004 – Polish equivalent PN-EN 60034-1:2005(U)
-
domestic norms for induction motors for mining machines:
-
PN G-38010:1997 (domestic norm).
CERTIFICATES
The motors have the certificates:
-
certificate CE (ATEX) issued by notified Testing Station GIG KD “BARBARA”, valid on the area of
European Union.
Translated by: PTU -DAMAR- Sosnowiec
Translation from Polish
Form No. F –K400037/8B
CATALOGUE CARD
K4-15-169
EDITION
1
DFME
DAMEL S.A.
INDUCTION MINING MOTORS
2SGS 355L-8/4
PAGE
2/6
File no: 125 250 kW, 2SGS 355L-8 4.doc/2006
Translated by: PTU -DAMAR- Sosnowiec
TECHNICAL DATA
Table 1
Parameters
2SGS
355L-8/4
Rated power P
N
[kW] 125/250
Current at rated voltage
I
N
[A]
1000V
I
N
[A]
1140V
105/172
92/151
Power factor cos
ϕ
0,74/0,88
Efficiency
η
[%] 93/95,5
Rotational speed n
[min
-1
] 739/1485
Rated moment M
N
[Nm] 1615/1608
Multiplicity of start-up current I
K
/I
N
5,1/6,8
Multiplicity of start-up moment M
K
/M
N
2,7/2,5
Multiplicity of critical moment M
Max
/M
N
2,7/2,6
Minimal flow of cooling water
[dm
3
/min]
12
Mode of operation
S1;
S4-60%, 75c/h, J
ext
/J
M
=0,6
Rotor moment of inertia J
M
[kgm
2
]
13
Mass of motor
[kg]
2400
1. The parameters of motor: rated current, efficiency, power factor, rotational speed and rated moment
relate to rated load at rated feeding conditions – 50Hz.
2. Multiplicities of start-up current , start-up moment and critical moment refer to direct connection of the
motor to the supply network (mains).
3. J
ext
– inertia moment of motor load referred to the axis of shaft .
Translation from Polish
Form No. F –K400037/8B
CATALOGUE CARD
K4-15-169
EDITION
1
DFME
DAMEL S.A.
INDUCTION MINING MOTORS
2SGS 355L-8/4
PAGE
3/6
File no: 125 250 kW, 2SGS 355L-8 4.doc/2006
bearing
winding
NC bimetals
or PTC
posistors
version without thermometric resistors Pt 100
NC bimetals
or PTC
posistors
thermometric resistors
Pt 100
version with thermometric resistors Pt 100
Fig. 1 Diagram of motor connections
-
winding, protective terminals, thermal protection.
High pressure hose
Water outlet
Water inlet
Body
Disk P
Fig. 2 Diagram of cooling system
Translated by: PTU -DAMAR- Sosnowiec
Translation from Polish
Form No. F –K400037/8B
CATALOGUE CARD
K4-15-169
EDITION
1
DFME
DAMEL S.A.
INDUCTION MINING MOTORS
2SGS 355L-8/4
PAGE
4/6
File no: 125 250 kW, 2SGS 355L-8 4.doc/2006
Water inlet
Water outlet
Centre hole
M20
View W
View P
Cable inlet
or stopper
Cable inlet
Water inlet
Water outlet
Table 2
Flange
The shaft of
Diagram
of cooling
system
Cable inlets
(basic
execution)
Form of
executio
Type of
motor
acc. to
acc. to
Fig. 2
Fig. 3 Assembly and overall dimensions of motors.
Translated by: PTU -DAMAR- Sosnowiec
Translation from Polish
Form No. F –K400037/8B
CATALOGUE CARD
K4-15-169
EDITION
1
DFME
DAMEL S.A.
INDUCTION MINING MOTORS
2SGS 355L-8/4
PAGE
5/6
File no: 125 250 kW, 2SGS 355L-8 4.doc/2006
CONDITIONS OF OPERATION AND APPLICATION
• Ambient
temperature
0÷40
o
C
•
Relative humidity at temperature of 35
o
C 97÷100%
•
Height above the sea level
≤ 1000m
•
Degree of corrosive aggressiveness C acc. to PN-71/H-04651
•
Admissible inclination of the shaft axis to level
< 30
o
•
Parameters of cooling water at inlet of cooling system
-
maximum temperature
+30
o
C
-
maximum static pressure
3MPa
• Supply
voltage
(0,95÷1,05)U
N
•
Electrical terminal
Power supply connection – mining armour conductor with rubber armour and insulation, multicore, screened
for voltage of 0,6/1kV, with section area of cores selected to operating conditions.
Connection of auxiliary circuits of temperature sensors and temperature control thermometric elements –
auxiliary cores of feeder armour conductor or multicore armoured (control) conductor with section area of
wires up to 4mm
2
.
When connecting the motor with one conductor the other inlet hole of the terminal box is stopped FLP by
stopper Zk3u.
•
Leading the flexible conductors to terminal box through cable inlets selected according to the outer
diameter of conductors acc. to table 3.
Table 3
Type of inlet
Conductor
The range of diameters of conductors for cable inlets
Wk3u/d80
40÷44 41÷46 44÷49 48÷53 52÷57
Wk3u/d100
Feeding
55÷61
59÷65
62÷68
68÷74
Wk3u/d47
Control
19÷21
20÷24
22÷26
In case the Orderer does not state the type of cable inlet (outer diameter of conductor ) the motor is delivered
with cable inlet and stopper determined acc. to Table 2.
OFFER FOR DELIVERIES OF MOTORS
The producer offers motors in primary execution and in options executed against the order from offeree
(additional, diversified equipment).
Table 4
1
Constructional
characteristic of motor
2
Primary execution
3
Execution against order
rated voltage
1000; 1140V other
voltage
frequency 50Hz
60Hz
form of execution
Flanged IM 3001(B5)
–
class of insulation
H
H + reinforced wound insulation
thermal protection
– type of sensors
bimetal NC
posistor PTC
Temperature control
- thermometric elements
–
thermometric resistors Pt100
cable inlets
two cable inlets Wk3u/d80…
-see table 2
one or two cable inlets Wk3u
- see table 3, or conductor connection
final link of control circuit
CK-0A
CK … appointed by Orderer
(acc. to catalogue card K4-15-121)
climatic execution
for temperate climate
for tropical climate TH or TA
constructional characteristic
other than above mentioned
–
acc. to settlements, it can require
acceptance of the unit certifying the
product
The following items are included to the delivered motors by producer:
- service manual,
- declaration of conformity CE.
Translated by: PTU -DAMAR- Sosnowiec
Translation from Polish
Form No. F –K400037/8B
CATALOGUE CARD
K4-15-169
EDITION
1
DFME
DAMEL S.A.
INDUCTION MINING MOTORS
2SGS 355L-8/4
PAGE
6/6
File no: 125 250 kW, 2SGS 355L-8 4.doc/2006
Translated by: PTU -DAMAR- Sosnowiec
ORDERING PROCEDURE
The following data should be stated in the order directed to the address of
manufacturer given below:
-
type of motor, power
-
rated voltage and frequency
-
motor execution: preliminary – see table 4 column 2 or execution against order, for which required
equipment and constructional characteristic should be determined acc. to table 4 column 3.
When ordering we recommend to fill up the questionnaire „Statement of technical data of the motor...” –
accessible at internet (web) sites and in Marketing Department of DFME DAMEL.
The producer offers additionally:
- guarantee and after guarantee service of motors,
- delivery of spare parts,
- training of employees in the range of correct maintenance and operating the motor.
Producer reserves the right to implement to the motor changes resulting from technical progress.
Dąbrowska Fabryka Maszyn Elektrycznych DAMEL S. A.
Aleja Józefa Piłsudskiego 2, 41-300 Dąbrowa Górnicza, POLSKA, tel: (32) 262-32-30 do 39
Faks (32) 264-34-26, 264-10-12, http: www.damel.com.pl, email: office@damel.com.pl
Elaboration: “DAMEL” – TK/PG/01/2006