89 TransAlp Manual Clutch Gearshift Linkage 7 1

7. CLUTCH/GEARSHIFT LINKAGE

SERVICE INFORMATION	7-1	PRIMARY DRIVE GEAR	7-9
TROUBLESHOOTING	7-2	CLUTCH INSTALLATION	7-11
RIGHT CRANKCASE COVER REMOVAL	7-3	RIGHT CRANKCASE COVER
CLUTCH REMOVAL	7-4	INSTALLATION	7-13
GEARSHIFT LINKAGE	7-8

SERVICE INFORMATION

GENERAL

•    This section covers the removal and installation of the clutch, gearshift linkage and primary drive gear. Ali these operations can be done with the engine Installed in the frame.

•    Coat new clutch discs with clean engine oil before reassembly.

SPECIFICATIONS

mm <in)

ITEM		STANDARD	SERVICE LIMIT
Clutch	Spring free length	39.0 (1.54)	37.4 <1.47)
	Spring preload,''length	26.2-24.2/26.25 kg/mm <57.76-53.35/1.033 Ib/lnł	—
	Disc thickness	2.92-3.08 <0.115-0.121)	2.60 <0.102)
	Platę warpage		0.30 <0.012)
	I I.D.	21.991-22.016 <0.8658-0.8668)	22.09 <0.870)
	O.D.	31.959-31.975 (1.2582-1.25891	31.98 (1.2591
	Outer I.D.	32.000-32.025 (1.2598-1.2608)	32.10 (1.264)
Oil pump drive sprocket I.D.		32.000-32.025 (1.2598-1.2608)	32.10 (1.264)
Mainshaft O.D. at clutch outer guide		21.967-21.980 <0.8648-0.8654)	21.92 <0.863)

TOROUE VALUES

Drum stopper piąte mounting bolt Primary drive gear mounting bolt Oil pump driven sprocket bolt Clutch lock nut Clutch lifter piąte bolt Gearshift pedał bolt Oil pass pipę bolt 18 mml Crankcase cover bolt

12	N-m	(1.2	kg-m.	9 ft-lb)
90	N-m	(9.0	kg-m.	65 ft-lb)
15	N-m	(1.5	kg-m,	11 ft-lb)
130	N-m	(13.1	0 kg-m, 94 ft-lb>
10	N-m	(1.0	kg-m.	7 ft-lb)
10	N*m	<1.0	kg-m,	7 ft-lb)
23	N-m	(2.3	kg-m.	1 7 ft-lb)
12	N-m	<1.2	kg-m,	9 ft-lb)

TOOLS

Special

Clutch center holder

07923 —KE10000 or 07HGB-001000A (U.S.A. only)

Common

07716 0020300 07716-0020500 07724-0010100

2]—Not available in U.S.A.

Lock nut wrench, 17x27 mm Extention bar Gear holder

7-1